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Don't do anything more until you set the CO. You should be able to find a local shop to set the CO or a local Pelican to help. This could cleanup the popping.
If it were me a would pull off the entire CIS system and replace all the gaskets and rubber parts. But thats me. The only true way to ensure no unmetered air. You can take the injectors to a diesel shop for testing too.
You've done all the right things to this point.
Enjoy.
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Dave K
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