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still think it's a defective alternator/vr -- a "new" Valero is, as I understand it, still a remanufactured unit, with the remanufacturing occurring in a 3rd world factory. If you continue to have intermittent issues after checking grounds/etc., I'd find a local, old school, alternator/generator rebuild shop and have the replacement alternator carefully examined/rebuilt - had similar problems with 3 different remanufactured alternator/vrs until I had a local shop go through, check and rebuild my existing unit.
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