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fanaudical fanaudical is online now
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Join Date: Aug 2010
Location: Sherwood, OR
Posts: 4,666
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Steel plug in an aluminum (or mag) case leads to some electrolysis. Heat might not help much.

I wouldn't do channel locks. Too much impact wrench might round out the plug then you're really stuck.

Make the socket in the fill plug is very clean. Scrape the corners with a pick.

Apply penetrant and let it soak. Maybe try the 1/2 acetone + 1/2 ATF stuff. Reapply and soak some more.

Tap (lightly) the allen wrench into the plug with a hammer to make it stick. Use your big extensions, breaker bar, cheater pipe - brute torque time.

I apply some PTFE tape to my drain and fill plugs to help removal next time.
Old 07-20-2025, 01:46 PM
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