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jluetjen jluetjen is offline
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Join Date: Oct 2001
Location: Westford, MA USA
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4. Valve acceleration: The valve accelerations designed into the cam will weigh heavily into the design of your valve train. In general Porsche’s factory cams had very moderate valve accelerations. As a result it is not unheard of for some of the smaller engines using the full-race 906 cam to achieve 8000 RPM reliably using stock valve springs and retainers. More modern cams have been designed to open the valves faster thus allowing the cam to act like it has a longer duration, while still keeping overlap to a reasonable level. The best of both worlds! But there are some hidden downsides. As the valves got larger and rev’s increase, the inertia involved with the faster accelerations goes up significantly. The result can be increased wear on the opening ramp and valve float. Valve float can be addressed by fitting stiffer springs and lightening the valve retainers. The lighter valve retainers also will help to reduce the wear on the opening ramps. In general, peak negative valve accelerations of less then .000280 inches per degree per degree can be controlled with stock valve springs. The 906 camshaft for example has peak nose acceleration of -.000261. On a more modern cam it is not uncommon to see negative accelerations of .000320 (almost 23% higher), which would necessitate the use of competition valve springs as well as potentially lighter retainers. This is especially true if you plan on spinning the engine faster then 6500 RPM.

Selecting the Appropriate Cam for Your Engine.

• What is the desired rev range? The lower number of your range will be close to your peak torque engine speed and will define roughly the duration that you will need.
o Ball-park Intake Duration (in degrees) = (Peak Torque engine speed – 3151)/32.53
o You can further refine this by looking at the top of your desired rev range. This number should be close to your peak HP engine speed. You can use the following formula to get a rough idea of how much exhaust duration you should shoot for:
o Ballpark Exhaust duration (in degrees) = (Peak HP Engine Speed + 9083 )/ 66.62
• Where are you going to use it? On the street? Track? Race? Are emissions important? What sort of induction system are you planning on using? Carbs? MFI? CIS? EFI or Individual Throttle Bodies? Here are some starting points
o For engines that will be emissions tested, keep overlap less then 10 degrees. Also if you are using any sort of intake system that uses a common plenum such as CIS or EFI, you’ll want to keep the overlap to less then 10 degrees since more then that will hurt both your part throttle drivability and potentially your peak HP.
o For Autocross and DE use on an engine with carbs, MFI or individual throttle bodies, target an overlap of 60 degrees or less.
o For Full Race use on an engine with carbs, MFI or individual throttle bodies, you’ll want to target overlaps ranging from 40 degrees up to over 80 degrees.

• What sort of fuel will be used – specifically what octane? The dicussion of fuel octane merits a whole different paper of its own. From a camshaft discussion there are a few things to consider.
o Long duration camshafts can support higher compression ratios, and in many cases run better with a higher compression ratio. If you are using race fuel, you can go higher still.
o On the other hand short duration camshafts with little or no overlap can create extreme static cylinder pressures in engines with high compression ratios. Steps should be taken to manage this by either adjusting the ignition timing, the cam timing, the fuel octane or some combination of these three.
o If you have access to some key measurements, it’s possible to take these thoughts one step further by calculating your engine’s dynamic compression ratio. You can do this by calculating the swept volume from when the intake valve closes and adding any clearance volume in the combustion chamber, and divide this by the clearance volume. Typically the dynamic compression ratio for engines on pump fuel is 7.2:1 up to 7.5:1. For racing engines this dynamic compression ratio is generally more then 9:1.


While there are still volumes more that could be learned about the “black art” camshaft selection and design, hopefully you will find these rules helpful in peeling back the some of the mystery of selecting a camshaft.
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John
'69 911E

"It's a poor craftsman who blames their tools" -- Unknown
"Any suspension -- no matter how poorly designed -- can be made to work reasonably well if you just stop it from moving." -- Colin Chapman

Last edited by jluetjen; 06-12-2006 at 12:06 PM..
Old 09-28-2004, 10:20 AM
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