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Information Junky
Join Date: Mar 2001
Location: an island, upper left coast, USA
Posts: 73,167
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What type of foam? ...flexible or rigid?
Like 5axis says, it shouldn't take much to cut foam.
You could google " Steel rule die cutters" for design ideas/resources.
__________________
Everyone you meet knows something you don't. - - - and a whole bunch of crap that is wrong.
Disclaimer: the above was 2¢ worth.
More information is available as my professional opinion, which is provided for an exorbitant fee. 
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