Thanks Tony, the hall sensor is a Honeywell 2AV54
The 5 wire bundle has an OD of around .230". Up to .250" would probably be ok. The covering needs to be shielded, flexible, heat and oil tolerant.
The guy that wrote the article about the repair called out 22awg but it actually measures out at 20awg.
Look for a good solution for wire wrap too. I think the 3M fusable rubber tape is #70 and the silicon fusable tape is something like #23. Not sure if these are the right solution to sealing and repairing the main wiring harness but might be a good start.
GR, The parts dip stuff or spary electrical tape is good for certain applications but probably not for the full wiring harness where some kind of wrap would be easier to apply.
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Scott
'98 R1100S - Triple Clamps, 10mm Shortened Telelever
2013 KTM 990 SMT, 2008 KTM 990 SDR
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