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Is the fan spinning backwards? The first fan comes on then if the car is still running hot, the second fan kicks on. If you reversed the wires on the drivers side fan, then the passenger side fan will come on at the 3/4 marks to keep car cool. I might have them backwards, as to which is comes on first.
unhook battery, and spin fans by hand as fast as you can without breaking a blade or your knuckles. Had to do this when mine was rubbing to see what it was hitting. Double check all your bolts and make sure they are tight too. When fans kick on, the shroud can vibrate if not tight. My 2 cents....
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1983 944
This was probably posted from my phone, so please excuse any typos.
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