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I've been told that the fan housing cracks are common. They can be there for a very long time without adversely affecting the clearance of the fan. It's something you can monitor with a flex light and dental mirror. Just keep an eye on the development.
Replacement of the fan housing with an aluminum one is around $500.
Anyone experience a fan housing failure? What's that like? Other than hearing a lot of noise when the housing fails and needing to pull over and get towed, what's the failure like?
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