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I did a little work mocking up the crank position sensor. I turned some aluminum spacers on the lathe to align it with the flywheel. I still need to grind a relief in the case and one in the transmission.
http://forums.pelicanparts.com/uploa...1688356710.jpg http://forums.pelicanparts.com/uploa...1688356794.jpg http://forums.pelicanparts.com/uploa...1688356851.jpg |
Here are 2 ways I've attached the intercooler to my Carrera TB in the stock location. One is silicone hose clamped directly to the TB and the 2nd fits over the TB with through bolts holding it down.
http://forums.pelicanparts.com/uploa...1688832474.JPG http://forums.pelicanparts.com/uploa...1688832474.jpg http://forums.pelicanparts.com/uploa...1688832474.JPG http://forums.pelicanparts.com/uploa...1688832474.JPG |
So that through bolt design looks interesting. I could fabricate a similar adapter with the Wiggins adapter on it. Maybe even make it with the same height dimensions of where the adapter is on my modified Holley TB I am making. That way if I give up on the Holley, I could just swap it out.
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Here is what I found: The O.E. TB has a length of 1.194" from the center of the butterfly shaft to the center of the linkage stud. The Holley has a length of 1.079" from the center of the butterfly shaft to the center of the linkage stud. The OE closed throttle angle (to the linkage stud) is 55 deg. The Holley closed throttle angle is 45 deg to it linkage stud hole. So, I designed an adapter to make the Holley angle and length identical to the O.E. TB. Below is the 3d sketch of it mounted in the Holley TB arm. I am 3d printing a test piece to see how it clears everything and will further develop it to add a way prevent it from indexing. I can make a steel one on my lathe using a 4 jaw chuck to get the offset I need. http://forums.pelicanparts.com/uploa...1688846142.png |
I’m still trying to get my linkage to feel right so good for you to address it early. Isn’t 3D printing an awesome prototyping tool!
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I posted this on another thread but in case you didn’t see it, I prototyped my current intake before making from aluminum:
http://forums.pelicanparts.com/uploa...1688925490.jpg http://forums.pelicanparts.com/uploa...1688925536.jpg |
I feel you on the age. I took mine apart in 2013. dropped the body off for paint a year and a half ago.
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I've been following your thread as well. You are really close to me, I'm in Jupiter. |
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Just curious, what 3d printer do you use? I purchased an Ender 3 basic and modified it over time. It's still the same build area (though with reduced Z now). I added a better direct drive hot end and updated the main board + added a touchscreen display. I run it all over Octoprint and an Pi. It's been rock solid for about 2 years now. I run one production item every few weeks and slip in my photo stuff in between. It's more than paid for itself (10 times over) with the one part I sell. |
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https://www.amazon.com/Intelligent-Industrial-Printing-Precision-10-6x7-9x7-9/dp/B07JCKNQSZ?ref_=ast_sto_dp |
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Making a little progress. I started to tear the motor back down to check the valve clearance using the clay test. It's half apart at least. This summer heat has been brutal this year so I limit my time in the garage to evenings.
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I enjoy this thread. So glad you keep us updated on this interesting build. Just curious what field or industry you work in... I wish I had your talent.
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Great build, enjoying it!
Respect for the 3d printed parts. I am in Brevard County, been working software development in the space industry almost 40 years now. I would much rather work on my cars. Get a mini split AC system for your garage and you can laugh at the heat. :-) John |
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It is always a challenge to decide whether to work on your car or on cleaning up, selling unneeded parts, organizing your shop, etc.
I usually opt for working on my car. :-) John |
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