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Virginia Rocks!
 
VaSteve's Avatar
 
Join Date: Oct 2003
Location: Just outside the beltway
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What is the fix for this? (photo)

In taking off the fan shroud on the left (driver's) side, I snapped off two of the bolts. After drilling them out and using one of those reversing bits, I was able to get all of the bolt out. It appears that I damaged the threads. What is the fix for this? Can I just run a tap and die set over it to rethread the hole and use the same size bolt? These bolts only hold down the shroud so it's not really carrying a load or any vital parts (like the ones that hold on the throttle linkage).

I am not completely disassembling the engine so I'm avoiding taking the heads off and to the machine show for this alone.

Thanks!


(Sorry the photo kinda sucks)

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Rosewood 1983 911 SC Targa | Black 1990 944 S2 | White 1980 BMW R65 | Past: Crystal 1986 944 na
Guards Red is for the Unoriginal
Old 12-29-2004, 06:53 PM
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I would think you are ok, I have a few of those bolts missing and I have not suffered any, if in doubt, you can always timesert it, but I think that would be overkill....

Jim
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Jim Hamilton

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Old 12-29-2004, 08:04 PM
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fancytown
 
Join Date: Aug 2002
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As you said, you're just holding the shroud down. Just do as you are thinking (or as Bietendorf suggested to take it a step further), and check it periodically. This isn't a critical fastener. You should be fine...just check it after a few runs.
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Old 12-30-2004, 11:00 AM
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When I buggered some M10 threads, I got a repair kit from McMaster-Carr. The kit includes a drill bit, tap, insert installer and inserts. Go online to the M-C site and enter "Thread repair" in the search field.

http://www.mcmaster.com/
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Old 12-30-2004, 04:08 PM
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Just to wrap up. I got lucky, I was able to chase the threads with a tap kit. There were enough threads left at the bottom to hold in the bolt. Thankfully, it was only a shroud bolt.


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Rosewood 1983 911 SC Targa | Black 1990 944 S2 | White 1980 BMW R65 | Past: Crystal 1986 944 na
Guards Red is for the Unoriginal
Old 12-30-2004, 04:33 PM
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