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-   -   911 "Muscle Car" engine possible? (http://forums.pelicanparts.com/911-engine-rebuilding-forum/341259-911-muscle-car-engine-possible.html)

911 tweaks 04-14-2007 02:32 PM

911 "Muscle Car" engine possible?
 
I have been thinking lately, AND THAT CAN BE DANGEROUS and often costly, I was wondering how, if possible to build a 911 engine that is a monster!! a fire breathing, tire squeeling, rubber burning, torquey stump puller.

Please keep these parameters in mind when suggesting your build sheet specs: normally asperated engine - minimize or preferable no custom made parts - run on pump gas i.e. 93 octane - engine will be for a street car (sleeper boulivard rocket car) may see some track/de but only for fun, not racing...

Is it possible to make such a cruiser that is reliable?

My guess is that there is no replacement for displacement... HOWEVER, Henry and others swear by Porsche's 2.8L w/66mm crank as 'THE BEST ENGINE PORSCHE EVER MADE!"

Is the set-up that is quick revving and nimble better than a huge monster 3.8~4.0L engine that may be sluggish getting going since it is soo big and not a forced induction set-up??

Based on your inputs I want to start collecting parts for the "monster build" of which will be posted and detailed here on the board.

I anticipate many wondering...well...what is the budget?? It is my hope that by using stock parts the cost will be reasonable. Maybe some will say to buy a used 3.8 RSR and be done with it...maybe others will be recommending a tolerable semi-high strung 2.8 or a 3.0 or a 3.2??

Thanks guys!! I look forward to the discussions and recommendations we can come up with. Maybe we can create a unique class of 911/engine combo for an annual track event of the future???

onlycafe 04-14-2007 04:07 PM

i want to hear more about this.

ischmitz 04-15-2007 02:23 AM

make sure you plan part of your budget for transmission parts. IMHO it'll be a challenge building a transmission that'll live through frequent dopped clutches and burn-outs :)

BURN-BROS 04-15-2007 10:28 AM

"THE BEST ENGINE PORSCHE EVER MADE!" It is actually the best engine Porsche never made....but should have. The 2.8 SS, best to my knowledge, never was raced or made for that matter.

That said, what do you want? Torqey stump puller thats good to 6500-7000 rpm or an 8000 rpm screamer. I personally perfer the high rpm screamers as thats what i think a Porsche should be.


Here is one that you may be interested in.
3.6 case
3.6 heads
3.6 pistons/cylinders( or substitute 3.8 RSR)
3.0 SC crank
3.0SC rods
RSR sprint cams or more
Carbs or MFI

This will make a 3.3 SS or 3.4SS(quick guess) or a 3.6 SS with the 3.8 stuff. This wont spin like the 66 mm stroke but will make up for it with lots of displacement and better rod stroke ratio than the stock 3.6.

911 tweaks 04-15-2007 11:23 AM

Thats a nice set up Aaron. Any idea on what hp those would make?

As far as longevity goes, do you think a quick revving(spinning) 2.8 would last as long as the other, I am guessing, slower revving?? 3.3, 3.4, 3.6 engine set ups would be??

Once the engine is spec'd, the trans will need to be worked out. You are right that if clutch dumping is to be happening, either a special (thicker or different mat'l) clutch will be needed. Maybe will have to live with dropping the trans frequently to replace clutch, pressure plate & t/o bearing. I worry about the half-shafts surviving. Maybe something used by the x-country buggy ridders will work??

Bob

Facey 04-15-2007 12:44 PM

i don't think starting with the 3.6 case is the way to go.
as far as i know the strongest case is the 3.3L turbo case.

and i know you can open it up to accept 100mm P&C's and maybe even 102's.

if you combine 100mm P&C's with a 70.4mm crank you have a 3.3SS. This is the engine (i believe) that chris streit uses in his NASA GTx (4?) race car , it made something like 290rwhp with 46mm webers and a race profile cam.


if you go witht he 74mm crank you then get my engine, which is (IMO) the stump puller, gobs of torque, 278rwhp with a street cam and 46mm webers, tones of power from 2000rpm upwards, no bucking or risk of stalling EVER.

the last step IMO would be the gt3 crank with 102mm P&C's into the 3.3L case with the turbo oil pump. that yeilds some serious discplacement, and it will like to rev. I do not know the details of the gt3 crank, however if i remember correctly with some customs rods it does fit the package.... the gt3 oil pump is good too, and cheaper if i remember.

cams will make a big differance in the character of the engine, whether it is a stump puller or a high rpm screamer...and IMO there is something in the middler.

in the 2L engine the early s-cam is all high rpm, yet when you put that same cam in the 3L it is a little move even.

i use a midly adjusted early s-cam in the 3.5L (semi-SS) and like i said above, GOBS of torque and it honestly jumps to redline, first gear is as faster then i can shift, especilly with an aggressive start. - and sometime when i get a little to into it, it does yeild a fun, squirmy start (this is at auto-x), and exiting a hairpin turn , even in second full throttle will quickly result in some tail out behaviour.


i am not saying the 3.5L is the engine your looking for, however i beleiev the 3.3L is the case your looking for, and you'll want at least 100mm P&C's with twin plugs.

i'm far from an expert, simply re-laying some experiences. the 3.3SS i described should be 100% built proof (i believe chris has a mis-shift which took him to ~8000+rpm and upon opening and checking everything was perfect still). my own engine (knock on wood) has been flawless.

i'd love to see a documented big discplacement build up...

and wouldn't mind hearing whats wrong with my ideas listed above. like yourself i think i am an n/a guy, and i like lots of power, knowing the best combo for future plans would be nice.

BURN-BROS 04-15-2007 01:49 PM

Bob,

This configuration as with most Porsche configurations can get up to 110 hp per liter depending on state of tune and amount of money that you throw at it. With stock components 7000 maybe a little more and probably around 85 to 90 hp per liter will make a dependable and fun motor. 8000 rpm can be had with custom rods, 935 crank etc.

There is no weak case as far as the 9 bolt aluminum cases are concerned but there are weak cylinders which a 3.0 or 3.2 punched out to 3.5 will give you. I would perfer the 3.6 because of the extra cylinder wall material and better mating surfaces. The 3.6 heads are already twinplugged and the ports are healthy as is. the 100 mm cylinders work but ovality is always a problem with them.

The lifespan of an engine is directly related rpms. The more you spin the less life you can expect. Compounding this is poor rod stroke ratio which a stock 3.6 has and a 3.2 for that matter. Back in the day Carrillo had an issue with their rods breaking at the small end for 3.2/3.3 applications. They had to beef up the small end for their product to work. This is just an example of the sideload issues these particular engines have. I don't know how much you intend to drive the car but for a recreational vehicle that gets weekend work I wouldn't sweat longevity due to rpm.


You can build this with stock parts with little to no modifications bringing the price of machine work way down and parts as well, which I am sure is something you can appreciate. SmileWavy

911 tweaks 04-15-2007 04:23 PM

great Aaron and Facey!! Maybe as our starting point, which I clearly remember from Henry's 2.8 "Best Porsche Motor specs" that rod to stroke ratio is "KING" in the personality of what the motor will and can be. THUS, should we find that ratio and apply it to these build options and start their with spec'ng the monster??

As we progress in this build discussion lets keep summarizing the parts that we have to date and with the addition of what ever new part, we will be able to clearly review the already established parts and see if something may need to change to work with what ever the new part is, thus, I believe it makes sense to start with this rod to stroke ratio...unless that is thrown out the window with large hp/engines??
Bob

Facey 04-15-2007 05:06 PM

well, if i remember the engine porsche never built is 66mm x 95 mm = 2776cc's

what is the rod/stroke ratio for this engine?

BURN-BROS 04-15-2007 05:13 PM

Well you are pretty much stuck with the ratios Porsche handed out, unless you are looking to order custom parts. To keep your project heading in the right direction you should think about how much money is in your budget.

If you are heading down the 66mm stroke route you will need to find the 3 turbo case for the 6 bolt crank.....that is a tough one to come by. A Factory 9 bolt race crank that is 66mm, again tough to get and expensive to boot. Custom 9 bolt crank costs about the same as a Factory race crank. Im am not familiar with how far you can bore out one of these early turbo cases but there may be a problem there.

The 3 liter stroke is a nice stroke and a decent rod/stroke ratio. The parts are readily available and importantly replaceable. Something to think about.


Facey, thats right. The factory never made one, but the ratio is the same as all 66mm stroke engines. 130mm rod/66mmstroke= 1.969 Which by the way is very good.

911 tweaks 04-15-2007 05:17 PM

I found the info Henry posted...it was on the Short Stroke 2.8, 10.28.06 @ 2:19 PM. The following is from Henry:
"for the 2.8ss: the better rod length to strok ratio reduces rod angularity and increases piston dwell.
Net result: more power, higher functional rpm's and less destructive forces produced by the pistons."

Henry went on to say: "Big bore/small stroke engines for a given displacement (all other things being equal), produce more hp. This is why F1 rules specify displacement and max bore, not stroke. Current F1 rules state 2400cc and a 98mm max bore. If you do the math thats a 39mm stroke (rough guess).

The reason you have not heard of the 2.8ss before is because its "THE BEST ENGING PORSCHE NEVER BUILT".

They came close with the 959 (95x67) and same 956/962. These were special because they had used 9 bolt racing cranks (rare but still avail) instead of 6 bolt crank."

Should we apply this methodology to the monster spec'ng or are there other design specs/issues to begin discussion with?

Bob

Porschekid962 04-15-2007 07:12 PM

How much stump pulling power do you need? My dad's car has a short stroke 3.3 that put down nearly 300lb ft of twist at the rear wheels. Total HP was sacrificed but it pulls from a dead stop all day long.

If you want a monster torque motor get in touch with 9m in the UK. They have a bespoke stroker crank just for that. There is a multitude of engine combos when dealing with Porsche air cooled. As for the 3.3 turbo case being the strongest from what I know the 964 case is a bit beefier and the GT3/GT2/996,997turbo/GT3RSR/DP case is the strongest. The latter is based on the 964 turbo case, just check out the casting number.

There are plenty of different engine combos I would like to build but simply do not have the money for it. The 3.3 short stroke was a compromise and a starting point for a 3.5L motor.

As everyone else has said you need to set yourself some goals, what is it you wish you engine to do. Rev to the stratosphere, make monster torque, ultimate hp, turbo or na? Budget, can you afford custom parts, do you want off the shelf factory or aftermarket? Think of the cost of a basic rebuild and then decide how much you are willing to spend above that. There are so many combos and variables when building a motor its crazy.

Other issues to deal with would be, the overhyped stroke/bore ratio/rod length. Valve sizes, intake and exhaust port dimensions, intake length and dia., exhaust length and diameter, cams, valve springs, retainers, valve guides, pistons (brand, design, weight, metalurgy), rods, cylinders, poil pump, often overlooked bearings (main and rods), oiling requirements, fan dimensions, pulley ratio, and on and on it goes.

Then what kind of car is it going in, stripped street rod, dedicated track car, street/track, weekend warrior, full interior, lightweight, you can get away with less power and torque on a lightweight car with proper gearing than you can with a full interior ac'ed stock car. FWIW my father's car in its initial form could easily hang with a 993s but it weighed 2200lbs and had a 3.0, stock.

Figure out a budget, what you are willing to deal with or without and go from there. In most street cars weighing around 2300 lbs, anything over 250hp and 200lb ft with proper gearing and tire sizes is a hoot. My father's car with 300lb ft, 2200lbs, later 915 and slightly smaller tires than stock its a huge kick in the pants. It still isnt dialed in properly but I doubt many "modern" sportscars could give it a challenge. Once the suspension is done properly, the engine is rebuilt and with the new induction it will be quasi supercar status.

The slope is coated with DLC coating and is slicker than anything you can imagine. Once you are over the edge there is no coming back but its one helluva ride.

Cheers

Facey 04-15-2007 09:04 PM

sorry about the strongest case comment, i guess i wasn't thinking about the gt cases, and didn't know that the 964 was an improvement (thought it had its own issues).

given a reasonable budget, and not huge $$$ the 3.3L turbo case is a good starting point, especially if it comes with the 930 oil pump.

i've had good personal experience with B&B headers, and am presently trying out georges euorpean racing headers...once i have results i'll let everyone know.

he did state that he's looking for the n/a muscle car 911 engine.

if your thinking 396/402/454/460 is the normal hot rod engine for american cars, that you just buy and drop in , then the 964/993 3.6L is the porsche hot rod engine.

however it is still a VERY civil engine, not at all pushed to its limits, and its power output can be matched or exceeded by built up engines.

the 3.5L is more like the 383, which is generally a more wild engine, especially if you combine with with a higher lift cam , lots of air and a healthy c/r.

all of which you control when doing a build up.

however if budget isn't an issue, then by all means start off with a gt case, use 9m 4L (=502/515) cyclinders, haltec or some other very high end engine management, BIG throttle bodies or an adaptation of a vario-ram system...seems un-realistic to even talk about to me...lol..

i was on a tight budget looking for big n/a power. talked with my mechanic, read wayne's how to rebuild and modify porsche 911 engines, and the quote is something like " one of the best n/a engines to build" its what i built...and it is a beast.

911 tweaks 04-15-2007 11:12 PM

thanks Porschekid. Please explain the details of your dad's engine so we can see what you did.


thanks also Facey. What beast did you actually build and what are the details?

Bob

Facey 04-16-2007 01:27 AM

porschekid's rebuild is very nicely documented here on the forum, though i do not remember the end results. hsi choice of fan colour is my favourite, and i would copy it if it would not be so obvious.

very nice build though.
mine

internals:
a 3.3L block
opened up to accept 100mm Mahle P&C's
74.4mm crank
carallio rods
raceware rodbolts
new headstuds (name is escaping me)
3.2L fly cut the heads (too much as it turned out)
everything was balanced and put together with new gaskets and such from our host or if rare from EBS
re-ground a early s-cam
46/40 int/exh ports
valve springs & retainers from Mr.Woods

everything else:
rebuilt 46mm weber IDA's with 42mm venturi's (K&N filters)
electromotive twin plug ignition, 6 coils
had the valve covers, intake manifold, timing chain covers all powder coated a black crinkle

had: 1 3/4" B&B long collector S.S. headers
now: 1 5/8" georges euorpean racing headers, will be ceramic coated.
had: custom M&K 2/2
now: well, havn't seen it yet, but a more "classic' design M&K 2/2

-ended up using double thick head gaskets, (we were alittle close at first), and given its a street engine were willing to go from 11.x down to 10.x and gain some reliability.

broke it in over the first month with redline at 6200, then pushed her up to 6500 for 3 months, then 6800 for a while, until the dyno session.

first run pulled something like 258rwhp, a nice starting number, we advanced it from ~18 to 21 and there was a nice jump up to 266rwhp, and then after a thrid near identical pull just double checking some 02 readings we advanced it to 23 degress and made 278rwhp, and close to 300lb-ft.... i believe hp peaked at 6200rpm, though it did not fall off at all. looked at the resulting tables there is more hp to be had with some weber tuning and whatnot. I am also now switching to the racing headers and expect some gain from them as well, got my fingers crossed.

and in my car which weighs a less then 1100kg's it really pulls. spins 11" of rear rubber w/o trouble.

i did make a few errors in my build, like i said the piston - valve clearance required a thicker copper gasket, was "surprised" by my mechanic with the yellow shroud cover...was expecting clear coated carbon fiber, was also expecting a bright colour on the fan...not just the polished fan i delived...but the build when 3x over budget.(and quote)..so i guess i should be happy money was saved..

http://forums.pelicanparts.com/uploa...1176711756.jpg
http://forums.pelicanparts.com/uploa...1176711770.jpg http://forums.pelicanparts.com/uploa...1176712001.jpg


i'm enjoying this thread, and i cannot wait to get my car back on the road...

911 tweaks 04-16-2007 05:34 AM

thanks Facey! Awesome set up and job!!
Question: In what ever set up we all figure out, I am guessing that twin plugging and an expensive aftermarket ignition system will be needed? Can't I use a Burn Bros. twin plug dizzy that is curved correctly w/1 or 2 coils and an MSD6 box and be all set??


Porschekid, thanks for your info. Can you provide you & your dads post so I can read it. Did you build a 3.3ss or a 3.5?? Any summarizing specs you can list here for this thread??

As far as additional performance specs I wish from the engine...I must say it is a work in progress as you all are way more experienced than me at building engines. However, I would think it is fairly easy, i.e. won't break the bank, to build an engine that has rwhp of 300 min. The goal is 350 rwhp = with 15% hp loss in the drivetrain means ~400+ @ flywheel.
This having been said, can a 915 withstand this hp? I dont know what torque this engne would develope since I dont know what cam, crank, cyl size, bore & stroke,...

Also, it was mentioned earlier what someones 300+hp set up would instantly redline when leaving in 1st gear.
Question: IF we build a 300+rwhp engine, and say I am at idle and stopped, then I floor it, will I be basically staying there cooking the bacon while everyone else passes me saying to them selves, "whats wrong with that car/guy?? OR can we make this engine hook-up and take off like a batt out of h^ll??
...maybe we should continue on this path of "reverse engineering" to best cut to the chase?
Thanks! Bob

Drago 04-16-2007 10:43 AM

Axle hop...lots off it.

Facey 04-16-2007 11:05 AM

a nicely set-up car won't have axle hop issues.

400hp is alot to get out of a 2 valve naturally asiprated engine. especially a streetable engine.

i have not met anyone who has met these goals.
though teo911 might be in this hp category.

hmmm, for ultimate hp there is no replacement for discplacement, so your looking at 3.8L+.

gonna have to have a knife edged crank, and the entire rotating assembly balanced to within a hair. looking at something like a ge80 (guessing here, i know you'll need a very serious cam).

however this build would break the bank. 400hp is not a normal target for a n/a 911 engine so the parts are more expensive.

320-350 is the peak of 'affordable' porsche n/a hp.


regarding the laying down the power.... these cars are great at that. such a huge rear weight bais over the driving wheels...its great. traction or not will depends at the starting point of first. are you letting the clutch out at ~3000rpm? then you should do very well, it'll be squirmy but fast... how if your at say 4000rpm...it will be a smoke show...or at least a smoky start.

good clutch, lsd, and big rear rubber are all required.

a 915 can handle it w/o excessive abuse. get all the wevo upgrades and it should be fine.

Porschekid962 04-16-2007 11:14 AM

Initial specs:
78 3.0 SC case, powdercoated.
100mm bore LN engineering cylinders
100mm JE pistons, 3 ring
Stock rods with ARP bolts
ARP headstuds
Stock crank
Stock bearings
Stock oil pump
78 sc heads machined to accept 100mm bore and twin plugs. No porting work was done.
DRCamshafts and racing springs with Ti retainers
Jenvey taper bore throttle bodies
Autronic SM4 engine management.

Compromises to be rectified at a later date include: 993 twin plug dizzy and two MSD 6al boxes will be replaced with either twin post coilpacks or individual coil on plug setup.

Replace SSi's with the original 993 heat exchanger setup that is laying on the garage floor once the muffler volume has been adjusted to acceptable.

Replace the heads with ported and twin plugged 3.2 litre heads, replace the cams with hotter ones, replace the crank with a 74.4mm stroke 3.2 crank to get to a 3.5 litre motor. Replace the rods and pistons with custom aftermarket units, hopefully CP/Pankl or Cosworth.

Then finish the design of my new induction system and slap it all back together and hope for over 350bhp.

While the engine was out we went ahead and replaced the 74 915 trans with the much later 915, sure it weighs more but the R&P ratio is better suited to this motor, the gears are longer, the helper spring makes living easier.


http://forums.pelicanparts.com/showthread.php?s=&threadid=267048&highlight=after+ a+long+time


thats the thread with the info and some pics.

911 tweaks 04-16-2007 12:00 PM

Facey: Seeing that your engine is putting out ~280rwhp, what is needed in your view to get it to your belief of 320-350rwhp for a n/a porsche engine?? Did you take into accout the rod length to your stroke? Is the 39mm Henry said the ideal/goal for porsche engines??

Porschekid: so the "initial specs" you list, are these what you did and if so, what rwhp does this make? What rwhp do you think the list of mods below the initial will make? Did you consider rod length to your stroke when setting up your engine?

Are Jenvey's or the like going to be needed to get the hp?? That set up is ~$5k, right? Why not the lgst pmo's (50's)? If dual plug, do you need engine mgt?? Can twin dizzy w/MSD suffice?
(trying to keep costs down and minimal or no custom parts)

Let me throw this out here: Does anyone know of such an engine I am trying to spec out that already exists? An engine by Chris Streit(sp)?? If we don't have to reinvent the wheel, I am all for that. Maybe someones' existing monster can be the starting point here for us. Maybe they can tell us the things they wish they did but cound'nt for what ever reasons??

Bob

911 tweaks 04-16-2007 12:02 PM

...going to read your enging build post now Porschekid. Thanks for adding that to your recent response.
Bob

boba 04-16-2007 12:29 PM

There are a number of builders who can build either high HP or high torque motors. I was speaking with one of them today and he was telling me he had gotten the pump set the way he wanted and was getting 370 RWHP on a 3.0 RSR motor. So it can be done, again what is your budget, that will most likely set your limit.
A lightly worked 3.6 in a 2200lb car would be a hoot!!!
Bob

Facey 04-16-2007 01:40 PM

i believe that mine will be just over 300rwhp when i'm done.
to get there i believe i need the new headers (done), and a slightly hotter cam like a ge60. then some serious tuning time.

i did not mean then 350hp was at the wheels, 320-350 crank hp is the pinicle of affordable porsche hp, on the street, much different story if your willing to sacrifice engine life and only operate in the 4000-8000rpm range.

i am already ~320 crank hp, depending on what loss you believe. there should be the last 30 hp left in the cams (raising peak close to 7000) and then tuning to get every last ounce.

i never considered rod length. i looked at bore/stroke ratio, as a nice over-square engine is fun, however i'm was not interested in playing with rod lengths...leave that to the experts are porsche (IMO).


if you look, porschekid's engine plan will be very similar to my own, however he will have some more expensive components , probably resulting in that slightly over 350hp he is looking for. the components that he has going farther on are the custom pistons ( mine are more run of the mill mahle's, however they are still quiet expensive and very nice.)

he also went with efi, which allows more percise fine tuning, however neither my mechanic or myself are comfortable with efi, whereas he has lots of weber experience. Remember, the tuning is as important as the parts, if you cannot get it set-up right it doesn't matter if you got all the best stuff.

this is a guess, but i figure his new induction system is still going to use his jenvey throttle bodies, just with a neat volume specific plenum for them to draw from????

however i'm not sure why 993 HE's are going to be used, i know they are good, but didn't think they were as good as B&B's or european racing headers.... though he and his farther know more then myself. might just be for the heat exhcangers....

gonna check his thread...
once again i'm enjoying the conversation and sorry if any of my recalled points are wrong, not intending to come off as an expert, just as an fan of bastardized porsches making more hp...

Nick

Porschekid962 04-16-2007 02:06 PM

The heat exchangers are simply to keep heat. Once the car leaves my fathers hands and becomes mine a set of equal length headers and multiple muffler setups will be constructed and put to use. The new intake design will do away with the Jenvey parts completely. It will be sufficient for NA but would have to be beefed up considerably for forced induction.

You can run twin plugs off a dizzy and top it off with carbs but you want be able to get much fuel mileage out of the car and it wont adjust for climate changes. The Jenvey's themselves do not cost 5k, with the electronics and other parts it gets up there though. A new set of PMO's with a twin dizzy and msd boxes I bet would come pretty close.

I think the strok/bore ratio discussion is much overhyped on street motors. 9m makes a stroker crank and revs it well up there without any problems that I have heard of yet. Going big on the bore does represent a huge amount of problems though again mainly seen only in racing applications. If you want a big oversqure bore/stroke get a 60mm crank and pop some 103mm pistons on it. If you want something with streetable power I think the smallest crank to start with is the 70.4mm but I already want to swap out to a 74.4mm. Lighten it, knife edge it, custom journals with custom rods, lightweight pistons bla bla bla. Its sad how heavy most of the Porsche aftermarket pistons are compared to some larger race pistons.

Combining big HP and streetability can get very expensive. Thats the main reason I went with efi, the ability to tune and retune and retune. Plus if I ever grow tired of a big na motor, swap the cams and pistons, bolt on two turbos and call it a day haha.

Find a tuner in your area that is very well versed in efi and go with the system he uses if you go with efi. I made that mistake initially but have since found someone in the area that is good with autronic.

Porschekid962 04-16-2007 02:10 PM

370rwhp on a 3.0 air cooled motor? Interested in how long it lasts between rebuilds and what the dyno sheet looks like.

911teo 04-26-2007 06:31 AM

These are the specs of my engine:
- 993 case
- 3.9L CMW P&C
- Carrillo rods
- RS valves (52mm/43mm)
- 45mm ported heads
- CMW Ti retainers
- CMW valve seats
- Ti springs
- Solid rockers
- Bronze guides
- DC-62 cams
- Jenvey ITBs (51 tapered to 45 stacks)
- Motec M600 EFI

A friend with a similar (bigger stacks, DC-100, DTA EFI) set up acheived these numbers:

- Corrected Max torque 352 ft/lb @ 5,500 rpm (300@4,500 - 270@3,000 - useless below, DC-100 non street cams)
- Corrected Max power 425 HP @ 6,900 rpm

I am taking the above results with a grain of salt (corrected numbers, which dyno, comparison to other engines on same dyno etc) but is a starting point.

I would be happy to make 380hp at the flywheel with 93 octane fuel with my motor.

The engine is getting tuned this week. As soon as I have a reliable dyno sheet I will post it.

PM if you want to talk about the costs involved.

I am NOT an engine builder and NOT an expert.

911 tweaks 04-26-2007 06:38 AM

Thanks Ciao for your offer. I will keep that in mind.
By the way, when do you move across the big pond?

Sorry everyone for my delay in keeping this going...MAJOR family and work issues cropped up over the past week or so... everyone is fine but significant "re-alignment" of stuff happening.

I still need to read Porschekid post to check out what he did and the results...anyone care to summarize what his goal(s) were and what he finished up with???

Bob

JeffreyNMemphis 04-26-2007 03:20 PM

I think I read in Bruce Anderson's performance handbook that the 3.2Ls of 1984-89 use the same case as the 930. It also mentions putting in 95mm P&Cs as a bolt on upgrade to 3.4L.

I have a stock 3.2L and would like to see 300hp for less than $5k. Does anyone have a recipe in their hotrod cookbook that?

I was condsidering bolt on turbo for low boost application. Which is the better path? More displacement N/A or bolt on turbo?

911teo 04-26-2007 03:28 PM

Turbo will be the quickest and cheapest way.
I would also consider a supercharger. They have become reliable and you do not have to deal with the lag.

The N/A route is definetly more expensive. The cheapest way to get 300HP would be an engine swap with a 993 V-ram. But it would be way beyond $5k

JeffreyNMemphis 04-26-2007 03:47 PM

Do you know of a bolt on supercharger kit? Who is the vendor/website?

911teo 04-26-2007 03:58 PM

I would start talking to these guys...

http://www.autobahnperformance.com/projectcar_supercharged911-page1.htm


Knoxville Superchargers also work with 3.2L engines. This thread makes for an interesting read....

http://forums.pelicanparts.com/showthread.php?s=&threadid=78070&perpage=20&pagenu mber=1

Then TPC has developed superchargers for 964/993s. They do not have anything out for a 3.2, but they are also someone I would talk to...

http://www.tpcracing.us/

Bill Verburg 04-27-2007 04:43 PM

I don't know where you guys heard the rumor that the 3.6 and bigger engines don't rev like the smaller ones do, but it's wrong, wrong wrong.

A 3.6 w/ some decent cams and optimized gearing is a great combo(think RoW 964RS), a 3.8RS is even better(mine revs into the 7Ks but doesn't need to), 997GT3 or 997RS is even better.

gulf911 04-30-2007 05:01 PM

Re: 911 "Muscle Car" engine possible?
 
Quote:

Originally posted by 911 tweaks

I anticipate many wondering...well...what is the budget?? It is my hope that by using stock parts the cost will be reasonable.

911tweaks,
If you don't mind me asking what do you consider reasonable? I am seeing lots of ideas and specs thrown around but not the costs associated with them. Certainly there are some out there that think they can attain 300rwhp for 5k...you can't do a quality rebuild of a stock 2.4 for 5k....maybe as a DIY. Not to take the thread off track but I am astounded at what a build costs for these motors.

911 tweaks 05-01-2007 04:52 AM

hi guys...in stepping back of late on MANY fronts of lifes' issues, it is amazing how caught up in the fine details one can become and possibly miss the objective. Kind of like the expression that is, "one can be soo deep in the forrest that they cannot even see the trees!"

911 tweaks 05-01-2007 05:28 AM

for more explaination on my wishes for this killer motor build, I am wondering and thinking IF it will be the most "$$$ economical" would be the following:

1. use of car is 95% street & aggressive street i.e. boulivard pocket rocket, tire smokin' machine that handles great also.

2. what about the approach used when I was back in High school (30 yrs ago this yr, ouch!!!)...take a running, hopefully better than spewing and blowing oil, stk 3.6 and put in the most aggressive cams and either keep the f/i or switch to pmo's??
Kind of like taking a 427 Ford that was in a Merc Marquis that had a 2 barrel carb on it and put on a hugh 950 holly double pump carb, hi rise intake manifold, headers, cams and off to the strip we go...can't we do this with our beloved Porsche engines??
and not brake the bank??

IF we try to go the 3.0L case and build up, machining of everything to be harmonious and not a disjointed arraingment of parts would easily cost the basic following:
3.0L case $1500
machine case: line bore, shuffel pin, enlarge spigots...$500+
Crank $500
Crank micropolished, balanced, knife edged...$500
Conn rods...$1500+
Conn rod & head studs (Supertec) $750
Pistons 100mm+ (JE?) $2500+
Cylinders (Nickies) $3000+
Heads, rebuilt w/new valves & flowed...$3000+
Cams $500
Cam towers $400
PMO's $3000+
Twin plug Supertec dizzy $1500
Ignition $1000+
Gasket set $400
Hdwr $300
Cleaning, plating... $750
misc machining, balancing...$500
oil cooling w/elephant lines, front fan cooler...$2000+
A "what the h^ll, while I am in there fudge $$, $1500
...this totals $22,600!! This is doing all of the wrenching and assembly in-house.

I believe a 25-50k mile well running 3.6L engine can be had for $9-12K ready to plug in. Add to this oil cooling, trans adapter hdwr...$3000 and I believe we will have a much more durable engine set up for our goals. Wouldnt this 3.6 be a less stressed set up vs. pushing the h^ll out of a 3.0L build up??

Please flame away or inform us all on what makes best sense here.

Thanks all!
Bob

boba 05-01-2007 05:39 AM

With your 3.6 direction I would think a 964 cam, Steve Wong chip, and headers, it you dont need heat. In a lightweight car that would be fun.

911 tweaks 05-01-2007 05:44 AM

What do you think this would have for rwhp?

Also, I didnt add to my previous input was that if the 3.6 donor started failing, it woild be a better i.e. more cost effective, place to then put 3.8L p&c and rebuild from there, right?

Any cost screw ups on my last input, what about this...?

911teo 05-01-2007 06:16 AM

Yes the cost of using 3.6 or 3.8 P&C is similar. You are also machining the case etc so...

I think you should pay up and use EFI and ITBs if you go that route.

It's a lot of money for a little gain though....

Bob's motor suggestion would put you 50HP shy of the motor you are dreaming about.... but would save u $15k... Is it worth it?

Bill Verburg 05-01-2007 06:45 AM

A lightly modded 3.6(ss cams, rodbolts, chip, headers) in a G50 chassis is a very rewarding hotrod. More than enough to get you in big trouble. Keep the tires to no bigger than 265 in the rear for street use.

The same in a 915 chasis is also great, just not quite as robust.

I wouldn't go more than a lightly modded 3.6 in w/ a 915

911 tweaks 05-01-2007 06:47 AM

so Teo are you saying that the most cost effective route to start from is to start with the 3.6L donor?? If so, do what "bolt-on" mods to it and what would we looking at for rwhp after these bolt-ons??

Bob


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