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haycait911's Avatar
 
Join Date: Sep 2006
Location: BC, Canada.
Posts: 5,731
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de-glazing nicasil cylinders - a new approach?

after much reading on this whole issue and a near miss on using a grape hone, I came up with this method.

my cylinders were quite glazed. I wanted to do something but was scared off the grape hone, and a diamond honing shop isn't a possibility here. so here's what I did.

- bought a three stone cylinder hone.
- bought some 180 grit aluminum oxide cloth-backed sandpaper ( same grit material as the recommended grape hone ).
- used a disc sander to bevel the stones on the hone ( for a smaller contact area ).
- tore some strips to fit over the stones.
- glued sandpaper to hones with contact adhesive spray.
- chucked the hone into my drill, oiled the cylinders, and ran the hone on slow speed up and down for about 20-30 seconds.
- changed the sandpaper every 2 cylinders to keep it fresh.

the results are exactly what I was hoping for. the cylinders were previously very polished, now a light cross-hatching is visible, more of a dulling of the surface.

any thoughts? Don.
















Old 12-26-2008, 06:01 PM
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Join Date: Apr 2007
Location: Fairfax Va
Posts: 350
I was intrigued by your creativity, and I was hoping an expert would comment on your approach.

I am no expert but, I have read that honing these cylinders with anything more than a scotch brite pad is a no-no. I hope my recollection is wrong, and I hope this solution works out for you. Hopefully someone more experienced than I have will chime in.
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2014 Cayman S (Awesome car!)
1991 911 Carerra (Semi Refined fun)
1986 911 Carrerra (Raw fun) sold
2001 Boxster S (Refined fun) sold
Old 12-29-2008, 09:58 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
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I found a link related to honing cylinders.

do I need to hone this?

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Dave
2014 Cayman S (Awesome car!)
1991 911 Carerra (Semi Refined fun)
1986 911 Carrerra (Raw fun) sold
2001 Boxster S (Refined fun) sold
Old 12-30-2008, 07:43 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
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