Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > 911 Engine Rebuilding Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
DJM DJM is offline
Registered User
 
Join Date: Mar 2013
Posts: 5
Garage
Rocker bolt stripped thread

Great forum, and I've been using the advice on it for a while. I've now done something stupid and can't find a good solution.
I am installing 964 cams into my 3.0SC, and am just about to setup the timing. I was torquing up the #1 intake rocker bolt and it just didn't reach the 18Nm. I then noticed that the bolt was turning in the nut but not moving in or out as it turns. I think I've stripped the thread in the nut or off the bolt, but the bolt now won't come out. Any ideas / recommendations?

Old 04-05-2013, 07:36 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Navin Johnson
 
TimT's Avatar
 
Join Date: Mar 2002
Location: Wantagh, NY
Posts: 8,761
Need more info

are you talking about the bolt to adjust the valve lash? or the bolt to hold the rocker shaft ?
__________________
Don't feed the trolls. Don't quote the trolls
http://www.southshoreperformanceny.com
'69 911 GT-5
'75 914 GT-3
and others

Last edited by TimT; 04-05-2013 at 08:14 PM..
Old 04-05-2013, 08:11 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
DJM DJM is offline
Registered User
 
Join Date: Mar 2013
Posts: 5
Garage
The bolt to hold the rocker shaft. I can't tighten it up and I can't get it out.
Old 04-05-2013, 08:44 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Registered
 
Join Date: May 2001
Location: Greater Atlanta
Posts: 421
Garage
Are you talking about the Allen nuts that expand the shaft? If so are you turning the smaller one or the larger one? And are you counter holding the one you are not turning?
__________________
Kinsley
1980 SC Targa - MS2, EDIS
Old 04-06-2013, 04:34 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered
 
Join Date: Feb 2004
Location: UK
Posts: 2,230
Nightmare -

If you can put a key into the bolt and get at the other end and apply a small force to the end of the bolt it may just grip well enough to wind itself out.

Don't push on the nut - just on the bolt.

Good Luck
Old 04-06-2013, 04:54 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Straight shooter
 
Lapkritis's Avatar
 
Join Date: Sep 2012
Location: Vilnius
Posts: 3,088
Garage
If what Chris recommends doesn't work then I would try the same method but spin the bolt rapidly with air while applying the same lever pressure to the bolt through the center of the stripped nut. Apply little to no pressure at the air tool end.
__________________
“Of the value traps, the most widespread and pernicious is value rigidity. This is an inability to revalue what one sees because of commitment to previous values. In motorcycle maintenance, you MUST rediscover what you do as you go. Rigid values makes this impossible.”
― Robert M. Pirsig, Zen and the Art of Motorcycle Maintenance: An Inquiry Into Values
Old 04-06-2013, 07:21 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
 
DJM DJM is offline
Registered User
 
Join Date: Mar 2013
Posts: 5
Garage
Thanks guys. Tried applying pressure and tried speed, no joy. Instead, I unbolted cam chain cover, couldn't remove it due to the cam, but had enough clearance to punch the shaft, bolt, nut, collar assembly out.
Will be purchasing a set of new bolts, nuts and shafts.
Anyone seen this happen before? I was using the directions from Wayne's engine tear down book and was holding the nut while turning the bolt.
Old 04-06-2013, 03:11 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #7 (permalink)
Registered
 
Walt Fricke's Avatar
 
Join Date: May 2004
Location: Boulder, Colorado
Posts: 7,275
Don't recall having this problem. I think I broke a bolt, and maybe stripped or almost stripped the bolt inhex. And the expanding ends of the shaft. But not the threads on the bolt or nut.

Did this turn out to be, in a sense, a self correcting problem? As the stripped threads stripped themselves a bit more as you tried to get them to grip each other, would that have released the clamping force, which in turn allowed the tapered pieces to back out a hair, which released the expansion against the cam carrier bore? Just like unscrewing things a bit, as in normal work?

Sounds like spinning clock and counter clock should both help with this machining process?
Old 04-06-2013, 03:28 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #8 (permalink)
Navin Johnson
 
TimT's Avatar
 
Join Date: Mar 2002
Location: Wantagh, NY
Posts: 8,761
Since you drove out the whole rocker shaft assembly with force, you may have damaged the rocker shaft bore. There is a possibility that you just created an oil leak.

You may need some additional sealing tricks may be needed if the cam tower was not damaged to badly, i.e. 935 shaft seals..However since you say you never were able to tension the rocker shaft bolt, the ends of the shaft may not have expanded.... etc..

Additionally there has been quite a bit of debate regarding how much torque the rocker shaft bolts require...

__________________
Don't feed the trolls. Don't quote the trolls
http://www.southshoreperformanceny.com
'69 911 GT-5
'75 914 GT-3
and others
Old 04-06-2013, 03:40 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #9 (permalink)
Reply


 


All times are GMT -8. The time now is 09:05 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.