Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > 911 Engine Rebuilding Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
Registered
 
VFR750's Avatar
 
Join Date: Mar 2004
Location: Windsor, CT
Posts: 2,119
Possible Detonation - Local Ring Groove Wear is questionable

Did this piston experience some local detonation?

Looking at my KS-Alusil piston, I noticed the local wear on the edge near the exhaust valve, just above the #1 compression ring.

Plus the side gap looked big. It measured at .25mm (0.01" feeler) over a small arc. Everywhere else was within spec.

Could this local wear really be the early signs of detonation?




Other pistons have similar, but less groove wear. Three others are at/above the wear limit, and all are worn in the exact same location, directly aligned with the exhaust valve.

The engine was burning oil due to leaky valve guides, and had poor leak-down numbers. (#2 was bad due to failed head seal/loose head stud nut.)

__________________
Mike

'82 911SC, SSI, 22/29 tbars, 22F/22R Adj swaybars, Bilstein Sport, Elephant polybronze & monoballs, Cambermeister bar, turbo tierods, Carrera oil cooler, front brake cooling ducts, Sparco Sprint 5 & Recaro SRD PAX seat, Teamtech harness, DAS Sport rollbar.
Old 12-06-2014, 08:16 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Registered
 
HawgRyder's Avatar
 
Join Date: Feb 2002
Location: Langley, BC Canada
Posts: 2,865
Garage
Send a message via ICQ to HawgRyder
Detonation is usually found on the top of the piston in a "melted" look.
This is not to say that yours is not det damage....but I would take a careful look at the ring land for possible expansion due to ring "flutter".
When a ring moves up and down in the land...it sort of "puckers" the edge making the land less sharp (90deg?) at the edges.
Looking at your post...is it possible that the top rings were lined up with the exhaust vavles?
Perhaps the mixture is a little lean...or even too rich...allowing post combustion burn (more heat in localized area).
I have seen engines that had mismatched head/piston combinations...resulting in improper combustion.
When this happens...the flame front is directed towards the exhaust valve so that when the valve opens...it directs the flame out the ex port giving that area of the piston more heat than elsewhere.
Poor sealing of the exhaust valves can also contribute to the problem...they "leak" and allow flame to exit during the power stroke causing valve head burn/piston damage/you name it.
I would be interested in seeing the end result of all the detective work.
Bob
__________________
Bob Hutson
Old 12-06-2014, 11:01 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
Registered
 
VFR750's Avatar
 
Join Date: Mar 2004
Location: Windsor, CT
Posts: 2,119
I don't know where the ring ends lined up.

This is the first rebuild since new in 1982. So it was factory cylinder/piston/head.

The heads have rebuilt and the exhaust valves looked pretty beat. They have been replaced.

The cylinders were good, but one head/cylinder was replaced due to damage from a leaking head gasket. This piston was not from that cylinder.
__________________
Mike

'82 911SC, SSI, 22/29 tbars, 22F/22R Adj swaybars, Bilstein Sport, Elephant polybronze & monoballs, Cambermeister bar, turbo tierods, Carrera oil cooler, front brake cooling ducts, Sparco Sprint 5 & Recaro SRD PAX seat, Teamtech harness, DAS Sport rollbar.
Old 12-06-2014, 11:38 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Registered
 
Join Date: May 2003
Posts: 3,346
That doesn't look like detonation to me. Here's the deal, you can spend 3k plus on new cylinders or you can reuse what you have. .004 inches is supposedly the limit but if you use the old rings it will not be a problem. You will probably find that any new rings you buy have bigger end gaps than what you have now. I would recommend you clean them up,measure them an put them back in.

-Andy
__________________
72 Carrera RS replica, Spec 911 racer
Old 12-06-2014, 06:05 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered
 
BURN-BROS's Avatar
 
Join Date: Jun 2003
Location: Camarillo, Ca.
Posts: 2,418
Detonation usually results in broken rings on the 3.0 liters.

I typically find more wear at the exhaust valve side of the piston. This area of the piston is operating at a higher temperature than the intake side.

Your issue may be the result of a lean condition for that cylinder or possibly a plugged piston squirter.
__________________
Aaron. F.S. 1965 Solex engine w carbs/cleaner
Burnham Performance
https://www.instagram.com/burnhamperformance/
Old 12-08-2014, 07:44 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Registered
 
Join Date: Jul 2000
Location: So. Calif.
Posts: 19,910
At any rate, the ring side clearance is beyond spec (~0.004") - ring end gap is a different spec. Replace the piston.

What were the engine build specs and operating conditions (compression ratio, base and ignition timing curve, fuel octane, piston-to-cylinder clearance, air temps, altitude, A/R ratio, driving conditions, stock or aftermarket ECU?). They all have a bearing on potential detonation damage.

Sherwood
Old 12-09-2014, 09:56 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
 
Straight shooter
 
Lapkritis's Avatar
 
Join Date: Sep 2012
Location: Vilnius
Posts: 3,088
Garage
That looks like exhaust gas leaking past the ring and taking piston material with it over time. Side clearance is one of those things... I know some builders who don't even look at it. Others will tell you it's super dooper critical. At the end of the day, I side with some of the old schoolers who don't hang their hat on the number unless it's way, way far out of spec. It truly means nothing as long as the piston holds together. At TDC and BDC, the ring will be changing direction with the help of the surrounding piston. If the piston cracks then you'll know it and then you'll have to replace. If the engine is out of tune then it won't matter if you're in spec or out - you'll be replacing pistons anyway.

__________________
“Of the value traps, the most widespread and pernicious is value rigidity. This is an inability to revalue what one sees because of commitment to previous values. In motorcycle maintenance, you MUST rediscover what you do as you go. Rigid values makes this impossible.”
― Robert M. Pirsig, Zen and the Art of Motorcycle Maintenance: An Inquiry Into Values
Old 12-09-2014, 07:42 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #7 (permalink)
Reply

Thread Tools
Rate This Thread
Rate This Thread:

 


All times are GMT -8. The time now is 09:04 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.