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Canucks Fan
Join Date: Jan 2009
Location: Vancouver B.C. Canada
Posts: 2,214
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Was on a Garage Journal site and there was a post about guys who made tools for various jobs, Valve spring compressor from modified vice grips, sand blaster from a 45 gal. drum ( 55 gal south of the 49th ), some real cool stuff. I don't have any pics of my home made stuff and can't take any cause I'm not at home but lets see what you guys have done, for your car or shop or what ever. I'm sure there lots of good ideas, post your pic's and share the glory
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Cars & Coffee Killer
Join Date: Sep 2004
Location: State of Failure
Posts: 32,246
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I made myself a little tool kit for gutting catalytic converters.
![]() Tool #1 is a sharpened piece of 3' rebar. That, with a sledge hammer, will break up the cat. Tool #2 is a modified 1" x 4' box girder. I cut a ½" x 4" slot out of one side. This is used to pull the large/medium chunks out of the exhaust. Tool #3 is simply a 2" shop vac hose. It is used to collect the dust and medium/small chunks. I often found myself feeding this hose up into the cat, using it to latch on to a chunk too big to go down the hose, and feeding the hose back out and pulling the chunk off the end.
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Some Porsches long ago...then a wankle... 5 liters of VVT fury now -Chris "There is freedom in risk, just as there is oppression in security." |
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Registered
Join Date: Aug 2004
Location: New Brunswick, Canada
Posts: 5,472
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I made some tools to take off the rad fan on my e300d. The first is just a long rod with an allan key welded to the end, the other is a tool to grip & hold the fan pulley so you can loosen the nut with tool #1. Haaving a welder is great, because it's so much easier top whip up single-use tools like this
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Jake Often wrong, but never in doubt. '81 911 euro SC (bits & pieces) '03 Carrera 4s '97 LX450 / '85 LeCar / '88 Iltis + a whole bunch of boats |
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Hilbilly Deluxe
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We made a valve spring compressor like this one: http://www.pureluckdesign.com/vw/vsc/
I also made a timing belt tensioning tool by welding a couple nails to a piece of angle steel from the scrap bucket. The nails fit in holes on the tensioner pulley. We made a toe gauge by riveting a small carpenters square and a tape measure to a length of square aluminum tubing. |
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Registered
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I made this welding cart and added a tool box to the top. Killed two birds with one cart.
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Jacksonville. Florida https://www.flickr.com/photos/ury914/ |
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meister member
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I worked in the plastics industry for many years an made many of my own tools out of soft brass to eliminate mold scratching.
Brass slide hammer brass slide hammer using vise grips clamp on pullers spring compressors brass hammers special wrenches All sorts of stuff. Speedy ![]()
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1983 944 guards red with 16" Fuchs, Host of Wisconsin area timing/ balance shaft belt tensioning party 1987 944S Purchased from Legion. Corvette LT-1 V-8 conversion with Mega Squirt II Check on progress ---> www.porschehybrids.com/gallery/speedracing944 Favorite Road = www.tailofthedragon.com 318 turns in 11 miles (11 min 20 sec best run) |
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I have quite a few modified and homeade tools that belonged to my grandfather. I cherish them much more for sentimental reasons than practical ones.
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Registered
Join Date: May 2000
Location: Los Alamos, NM, USA
Posts: 6,044
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Start rebuilding 911 engines or 915 transmissions and you'll quickly have a bunch of homemade specialized tools as many of the official "factory tools" or suggested standard tool methods are excessive in cost or work poorly, sometimes both.
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Registered
Join Date: Jan 2002
Location: Long Beach CA, the sewer by the sea.
Posts: 37,700
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Homemade ball joint nut removal too:
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Now in 993 land ...
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I have a fan holder for Ford trucks that I made from flat metal with the MIG. Works like a charm and turns out covers a lot of different models.
![]() I once rebuilt a TH350 auto trans and made a lot of the tools along the way. A welder and a grinder and there isn't much you can't make. George |
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Registered
Join Date: May 2008
Location: new paltz ,ny
Posts: 734
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Ive got a butt load of homemade tools from pulley holders to belt tensioner compressors to a clutch alignment tool for a 924s and 944 made out of an old torque tube. and after dropping many sockets into unreachable places while changing plugs in the 911 we now have an extension pinned to the socket.
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the line between bravery and stupidity is a very thin line 74 914 1.8 DD 76 911T 74 914 2.0 track car Last edited by 924slover; 08-02-2009 at 11:59 PM.. |
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Registered
Join Date: Sep 2001
Location: Foothills, Ca
Posts: 699
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Scribes I made in Metal Shop in High School.
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1973 green 1.7 1973 Orange 2.0 1989 Ford F-150 |
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Registered
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A re-deployed breast pump makes a fantastic brake bleeder.
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Nate Gone: '86 Carrera coupe Current: a $75 BMW 320i |
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Too big to fail
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Home made oil cooler flushing thingie
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"You go to the track with the Porsche you have, not the Porsche you wish you had." '03 E46 M3 '57 356A Various VWs |
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Used & Abused
Join Date: Feb 2004
Location: Sebring, FL
Posts: 924
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The roof was sagging in the carport. I made some new supports but because they fit so well, they were damn near impossible to twist and lock into place. I needed more leverage and made it.
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83 - 944, daily driver 62 - VW Karmann Ghia, never moving restoration "Oh Bother," said Pooh, as he chambered another round. |
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Registered
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Added 4" to my floor jack...
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Jacksonville. Florida https://www.flickr.com/photos/ury914/ |
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Jacksonville. Florida https://www.flickr.com/photos/ury914/ |
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Model Citizen
Join Date: May 2007
Location: The Voodoo Lounge
Posts: 18,871
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the first tool is pretty obvious, it's a third hand. Used mostly for soldering, but handy for painting small stuff, that kind of thing.
The second pic needs some explanation; the alt belt on my pickup was slipping, it went on so long that eventually the pulley was worn very smooth, so I built a "bow" with a piece of wood and a section of an old fan belt (small side out) wrapped with 180grit emery cloth. The device can then be used to scuff up the pulley so the belt gets good traction. Worked like a charm (and the wooden stick in the picture is a lever to help get proper tension.) ![]() ![]()
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"I would be a tone-deaf heathen if I didn't call the engine astounding. If it had been invented solely to make noise, there would be shrines to it in Rome" |
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Senior Member
Join Date: Jun 2000
Location: N. Phoenix AZ USA
Posts: 28,943
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Done it for years now and could not get things done without them.
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2013 Jag XF, 2002 Dodge Ram 2500 Cummins (the workhorse), 1992 Jaguar XJ S-3 V-12 VDP (one of only 100 examples made), 1969 Jaguar XJ (been in the family since new), 1985 911 Targa backdated to 1973 RS specs with a 3.6 shoehorned in the back, 1959 Austin Healey Sprite (former SCCA H-Prod), 1995 BMW R1100RSL, 1971 & '72 BMW R75/5 "Toaster," Ural Tourist w/sidecar, 1949 Aeronca Sedan / QB |
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Moderator
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My two hand made tools:
Tool #1: ![]() Tool #2: (Note: this is just an illustration, not an actual image of the tool): ![]() Tool #1 is used for banging things. Tool #2 is a multi-purpose tool: purpose one- banging things. Purpose two: poking things, especially when something is thought to be dead. That's about as creative I can get with making tools.... Now back to our regular serious discussion... -Z-man.
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2010 Cayman S - 12-2020 - 2014 MINI Cooper S Coupe - 05-17 - 05-21 1989 944S2 - 06-01 - 01-14 Carpe Viam. <>< |
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