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afterburn 549's Avatar
 
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Harley evolution piston rings

Q. - I had a leaky head gaskt, tore dwn replacing cylinder studs, dual pluging, 530 cam and what not...it is a Low mileage engine . Cylinders and rings great shape (except the old cylinder studs)
The BIG Q. - Piston and rings cylinder PURRFECT, replace the rings or not?
The rings are still on the pistons.....

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Old 04-10-2014, 03:57 PM
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i dont think I would if the mileage is low.
Old 04-10-2014, 04:07 PM
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how many miles was on it
Old 04-10-2014, 04:08 PM
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Eva
 
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Sell.

Buy Ducati.
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Old 04-10-2014, 04:09 PM
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Sell? Really ? Common, lets have a mature conversation.
you do not have to like a Harley.However i respect a Ducati !
Would the old rings reseat despite being disturbed to a new location? (on piston as in not quite same spot)
Maybe 5000 miles on rebuild....they forgot cylinder studs.....hence the leaky head gaskts
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Old 04-10-2014, 04:19 PM
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What is the typical lifespan of of the cylinder walls and piston rings on that engine?

I don't have much harley experience but if that were a ducati i would absolutely leave them in place.
Old 04-10-2014, 05:08 PM
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Mature convo:

Leave well enough alone and button it back up without doing the rings

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Old 04-10-2014, 05:15 PM
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with only 5K miles on them I'd put it back together as is.
Old 04-10-2014, 05:33 PM
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After today, I wont give advice on engine rebuilds....



Seriously though, I'd probably replace the rings and take a quick hone to the cylinder. I know that's nothing in terms of mileage, but I would just be concerned about the rings reseating properly.



.
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Old 04-10-2014, 06:16 PM
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Once they have gotten to "know" one another, don't do anything to disturb their relationship. Just button it back up. You'll get well over 100,000 miles on a set, so with their currently low mileage, you would be gaining very little, percentage wise, in piston and cylinder life.
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Old 04-10-2014, 08:50 PM
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Old 04-10-2014, 10:23 PM
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What caused the rebuild and how many miles were on it? I heard the evolution/xb engines have weak cranks...
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Old 04-10-2014, 11:38 PM
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Jeff - ( nice to hear from ya ) I have never tried to reuse piston rings....My biggest question, - Does the cylinder piston ring relationship care where the gaps land? (I know not to put the gap over the pin )
BUT there is no way i can put them back exactly where they were.


AZ_porschekid - Someone rebuilt it ( Harley go figure ) and forgot the cylinder studs were "old". The elasticity is gone...typical of head bolts and studs in engines.

Jeff
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Old 04-11-2014, 02:20 AM
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The gap orientation would be my main concern. The rings take a set in their current position. Once they are turned, they will have to reseat. Will they? yeah, most likely, and you probably wouldnt have any problems. But for the price of a set of rings , me personaly id change them. Any time I've pulled my Harleys apart, I've put new rings in.
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Old 04-11-2014, 02:46 AM
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On two strokes the rumor is the rings float . Some have a pin at the ring gap to prevent this...i took my Porsche apart....and either the P.O. or shop had installed ALL the gaps straight dwn....or they had all moved dwn in 30 years......is unknown..........I wonder if on a Harley if they wander around the piston much ?.....Seems everyone i have ever taken apart the gaps have not been where they should have been.............
If they do wander around the piston,. then i am sure they would be all right to reuse...
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Old 04-11-2014, 03:06 AM
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I'll chime is because there is significant reason to replace the pistons and rings at this stage. The whole idea of leaving well enough alone is a good one except in this case. Stock Harley pistons and rings are designed for quite operation and good ring seal for the mass market. Unfortunately this does not lend it self well to a high(er) performance engine. The stock pistons and rings create a lot of frictional drag in the bore.

When you increase cam lift, spring pressure and RPM's on that EVO cylinder/head "sandwich" the cylinders tend to "lift" with heat, piston/ring drag. Ask me how I know.

On an engine of that size the frictional loss of horsepower is a lot more than you would think with the stock pistons/rings. Buy a good set of aftermarket performance pistons (short skirts) that accommodate narrow and less tensioned rings. Keith Black as well as others make a good street performance low-drag piston/ring combo that still provides reasonable noise limits as well as good sealing characteristics. Last I checked the price point was very moderate.

Also keep in mind that you may want to bump (slightly) the static compression ratio when replacing the pistons as I believe the stock is something like 8.5:1 to 9:1. You will see huge improvement by going up a full point in static compression.

Lastly, since the rings and pistons are already out of the bore you have 'lost' the rings locations within the cylinders. So you now must hone and replace at least the rings.

Final note too...................you should check the assembled deck height with base gasket, new pistons (only) installed and then use two of the stud nuts and torque them to 30 Ft lbs. Measure your deck height. You should shoot for something close to "0" as the head gaskets are very thick. There are several companies that sell varying thickness cylinder base gaskets. If you cannot find one thin enough you should have the bottom of the cylinders machined. Any good machine shop can do this.
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Last edited by asphaltgambler; 04-11-2014 at 04:52 AM..
Old 04-11-2014, 04:44 AM
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I stand corrected.
I have to change my opinion and agree with asphaltgambler
He knows Harleys. In fact he helped me when I had problems with mine
So I'd trust his advice
Old 04-11-2014, 05:23 AM
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To clarify afterburn's question if the pistons and cylinders had been removed as unit carefully and not rotated he could reuse. But he has already taken those apart.
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'07 Jeep SRT-8 - Hauls groceries and Hauls *ss Sold
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'95 Road King w/117ci - No time to ride, see above
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Old 04-11-2014, 05:26 AM
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I know DRAMATICALLY LESS about H-Ds than the Gambler,...

Like I said, replace those rings!
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"The car has been the cave wall on which Industrial Man has painted his longings and desires." -Eddie Alterman-
Old 04-11-2014, 08:06 AM
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This forum is great wealth of info !
I am having .050 shaved off the heads, Double plugged, and probably no base gaskt. ( just 3 bond)
A touring cam shaft of sorts (little more lift little more duration )
Should be about 9.5 to 1 CR i hope
I can go other pistons.Never thought about it.......just a tour bike with a little more pep i hope!

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D troop 3/5 Air Cav,( Bastard CAV) and 162 Assult Helicopter Co- (Vultures) South of Saigon, U Minh Forest, Delta, and all parts in between
Old 04-11-2014, 06:27 PM
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