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-   -   Rebuilding rear calipers - can’t get boot to seat (http://forums.pelicanparts.com/porsche-911-technical-forum/1056025-rebuilding-rear-calipers-can-t-get-boot-seat.html)

kyngfish 03-25-2020 11:04 PM

Rebuilding rear calipers - can’t get boot to seat
 
Totally took apart and rebuilt my rear calipers. The fronts I did a few years ago and it was easy peasy. For the rears - the metal ring inside the boot doesn’t want to seat all the way down. It’s like a Tupperware lid that closes on one side then opens on the other. I have a large socket that I tried to use to get it to seat but the only way it looks like that might work is if I jagr something exactly the size of that ring to press down on all sides evenly. What’s the trick?

NYNick 03-26-2020 04:55 AM

Fingers.

I just did all four of mine. I clamped the caliper in the vice and held one side of the clip down with one hand while smoothing down the clip in a circular pattern with my other. Takes a few tries but works. Having a little brake grease on it helps.

burgermeister 03-26-2020 05:34 AM

I turned a piece of wood to match the ring. Wood is not as as slippery as metal, so it works better as a seating aid. Been a while since I've rebuilt mine, but I recall that task eliciting many curses ...

kyngfish 03-26-2020 08:03 AM

Quote:

Originally Posted by NYNick (Post 10798716)
Fingers.

I just did all four of mine. I clamped the caliper in the vice and held one side of the clip down with one hand while smoothing down the clip in a circular pattern with my other. Takes a few tries but works. Having a little brake grease on it helps.

Brake grease on the inside of the ring?

NYNick 03-26-2020 08:28 AM

Inside? That ring is as thick as a piece of solder. You can just use brake fluid if you want. All it does is help your fingers slide over the ring as you push it into place.

My gloves had silicone brake glide all over them from coating the pistons, so I didn't have to "add" anything.

gtc 03-26-2020 10:01 AM

There's a couple of tricks you can try.
1. Make a cylindrical tool to press evenly on the boot as you install it (PVC pipe coupler for instance)
2. Bend over some of the barbs before you install the boot.
3. Use 914 front caliper boots
4. Try other brands of boots (Centric or big redd, links in thread below)

More info here:

http://forums.pelicanparts.com/porsche-911-technical-forum/931999-rear-brake-caliper-dust-boot-install.html

I went through more boots than i care to admit when i rebuilt mine... too much pressure on the boot would cause the retainer to slice right through the boot before the retainer seated on the caliper body.

trond 03-26-2020 10:18 AM

I gave up and got dust boots from Bigg Red. Recommended. They have caliper redress kits including pistons for any caliper I have come across

kyngfish 04-03-2020 11:03 AM

Quote:

Originally Posted by trond (Post 10799167)
I gave up and got dust boots from Bigg Red. Recommended. They have caliper redress kits including pistons for any caliper I have come across

This is good advice. I just destroyed another set of boots. The FTE rings just seem like they are a millimeter or so too snug. They’ll go on but you destroy the rubber in the process.

Just looking at the bigg red rings they look a little more forgiving. Ordered a set.


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