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oly oly is offline
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Question spark plug wire protector tubing

Has anybody found spark plug wire protector tubing to slip over non-oe wire sets? I bought the Karlyn wires and they work fine except that they did not come with protector tubing. So the wire guides that go over the cooling fan shroud can't hold the wires securely.

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Old 09-28-2007, 03:12 AM
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I used heat shrink tubing.
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Old 09-28-2007, 07:36 AM
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oly oly is offline
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Derk,

The heat shrink tubing that I have found is too thin. Where did you find the tubing that you used? Is it as thick as the original?
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Old 09-29-2007, 06:50 AM
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I found some at my work.
I'll look around and see if I can get a vendors name for ya.

And it's almost as thick as original.
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88 Carrera Coupe, 12 Dodge Ram Hemi,
69 Barracuda Fastback, 68 Barracuda Convertible 5spd
The only substitute for cubic inches is cubic dollar$.
Old 09-29-2007, 09:26 AM
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oly oly is offline
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Great, thanks!
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Old 09-29-2007, 04:14 PM
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All I got is it's called heavy duty HS
3M Scotchbrite products
Don Kritchett 404-447-7012 or 7161 in ATL, GA

Or Sue Fleischauer 612-733-1867 in St. Paul
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Bruce
88 Carrera Coupe, 12 Dodge Ram Hemi,
69 Barracuda Fastback, 68 Barracuda Convertible 5spd
The only substitute for cubic inches is cubic dollar$.
Old 09-30-2007, 05:26 AM
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oly oly is offline
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Thanks derkpitt!
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Old 10-02-2007, 04:46 PM
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oly oly is offline
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Update:

I tried this tubing from McMaster Carr:

HIGH-TEMPERATURE SILICONE RUBBER TUBING, FIRM, 1/4" ID, 3/8" OD, 1/16" WALL (P/N 51135K212)

and it did not work. It looked good and I could get it to cover about 2 inches of the spark plug wire. But I could not get to cover more because the fit was too tight. Using Silicone Grease and Vinylex helped get it on another inch or so, but that was it. I chose the silicone tubing because it is good for high temperatures (up to 400 F). But between the ID and the durometer (70A) it would not work.

So I finally gave up and just used heat shrink tubing over the old tubing that I had sliced length wise to get off.

Next time, I'll try one or both of:
1. next size up 5/16 in ID, 7/16 in OD (p/n 51135K272)
2. the softer version with a durometer of 50A (p/n 51845KAC)
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Last edited by oly; 09-29-2009 at 11:16 AM..
Old 09-29-2009, 11:06 AM
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Most OEM installations use a split plastic tubing, eliminating the need for fancy wire separators, bundling them together and routing them directly to where they need to go.

Separators serve little purpose other than looks.



Cheers,

Joe
Old 09-29-2009, 02:17 PM
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In Australia they sell a wire protectors for drag racing applications - pretty fancy and works well. If your are interested I can dig out the company name as they mail globally?
Old 09-30-2009, 04:52 AM
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HD heat shrink is available at Del City electric.

Sherwood
Old 09-30-2009, 05:57 AM
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Do a web search for pvc tubing wire conduit
There are several manufacturers and distributors.
(no affiliation)
http://www.newark.com/jsp/search/browse.jsp?N=500003+1000473&Ntk=gensearch_001&Ntt=alpha+wire+tubing&Ntx=
PVC Tubing Wire Conduit 1/2 inch - Black - 10 ft roll: GIM-PVC-105-050-BK Genuinedealz

Last edited by donporfi; 09-30-2009 at 09:39 AM.. Reason: added link
Old 09-30-2009, 09:29 AM
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oly oly is offline
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Rols 912,

Thanks for the offer. I assume that "pretty fancy" means that it would not look like the Porsche original, is that right?
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Old 09-30-2009, 01:03 PM
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oly oly is offline
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Sherwood,

Thanks for the reference. I'd like to stay away from heat shrink though because it requires heating and I don't want to do that much work plus I don't want to accidentally overheat the ignition wires. The second problem probably is not a real problem, but I'd rather not take the risk.
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Old 09-30-2009, 01:05 PM
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oly oly is offline
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donporfi,

Thanks for the suggestion too. I was hoping to get more operating temperature range than the PVC though (max operating ~ 220F).
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Old 09-30-2009, 01:12 PM
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Hi, "Back in the day" Moroso sold some nice wire sheathing (with shrink wrap for the connectors) as part of their "Blue Max" line. A local speed shop should be able to tell you if it's still available. It was sold in different diameters (7,8,9mm,etc.). Our Muscle Car friends can be a great resource. Hope this helps.
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Old 09-30-2009, 02:06 PM
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oly oly is offline
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hdbmw,

Thanks for the tip. I just e-mailed Moroso and will post their response here.
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Old 09-30-2009, 03:59 PM
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OLY - its a white mesh. Not ideal for concourse but excellent if your car is a daily driver
Old 10-03-2009, 01:03 AM
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oly oly is offline
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Moroso e-mailed back and recommended their P/N 72004 here:

Moroso : Category Display

It looks like overkill since the original was not fiberglass impregnated. But it looks better than anything else that I've seen so far. Now I just have to figure out how much it costs.
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Old 10-05-2009, 03:20 PM
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oly oly is offline
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Gads, the Moroso tubing is almost $3 per foot ($70 for 25 ft).

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Old 10-06-2009, 03:56 PM
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