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Question What grease for OEM suspension bushings ??

My front suspension squeaks like a pig ever since I put the stiffer sway bar on. Drives me mad. I used wheel bearing grease to lube the sway bar bushings. Obviously that didn't work that well. For all I can tell I have the OEM black rubber bushings.

What grease should I use to get rid of that. I was thinking of pickung up some white Lithium grease at the local hardware store. Does that sound right?

Ingo

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Old 09-24-2003, 12:17 PM
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I thought grease was bad for rubber?
You sure it's the sway bar that's squeaking?
-Chris
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Old 09-24-2003, 12:52 PM
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Yep grease is bad for rubber bushing

You can use a special grease on polyurethane bushing to eliminate the squeak.
Old 09-24-2003, 01:22 PM
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Ingo

Is this a factory under-body sway bar with rubber bushes?

They aren't supposed to be lubricated. The solution is to install new sway bar bushings, if in fact that is the source of the noise. If you really want to lube them, use a silicone based grease.

You can try and isolate the sound by spraying wd-40 on the sway bar bushings and see if that makes quite. This is only temporary relief so consider it a diagnostic, not a fix.
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Old 09-24-2003, 03:33 PM
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Last edited by Chuck Moreland; 09-24-2003 at 04:18 PM..
Old 09-24-2003, 04:01 PM
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Ingo, are your front control arm bushings stock? If so, then it's probably the front torsion bars rubbing on the inside of the control arm.

As the bushings sag, the torsion bar makes contact with the inside diameter of the longitudinal tube of the control arm. Putting in larger torsion bars makes rubbing even more likely, for obvious reasons.
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Old 09-24-2003, 06:34 PM
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Chuck, Your 2nd comment was right on. And very succint.
Old 09-24-2003, 07:03 PM
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Tyson,

that is a good point. I was wondering about that as well. I have sprayed stuff on about evrything else that could squeak to no avail. It woudl also explain the tire noise transferring so readily into high pitched body vibration during cornering. That vibration makes my electronic speedo needle bouce around.

I'll pull the bars this weekend, take a look at them for rub marks and then bite the bullet for new bushings. It's not the money but I am not looking forward to the install at all.

What would you recommend short of the bronze/needle bearing setup? Should I go with the Weltmeister Polycarbonate ones?
Our host seems to only offer one type while Weltmeister makes at least two different types for the A-arms.

Ingo
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Old 09-24-2003, 07:08 PM
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Check out Chuck's parts - http://www.elephantracing.com Saw them at German Auto Fest and quality is excellent.
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Old 09-24-2003, 07:21 PM
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Well, Chuck Moreland's latest iteration of bronze bushings are the shiznit.
But short of that, I'd recommend the Polygraphite street-hardness bushings.

The hard plastic bushings are crap. IMO.
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Old 09-24-2003, 08:18 PM
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I think the street hardness is what Pelican sells. Might be a little premature and I hate to do it, but...

Told you so!

Ingo, give me a call tomorrow.
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Old 09-24-2003, 08:23 PM
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Ingo,

I bought the poly bushings from Pelican. I never got to renewing my front suspension, so if you want them (at a discount) PM me.

However, if I get around to redoing the front suspension, I will get Chuck's bushings.
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Old 09-24-2003, 08:38 PM
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Actually, you prob. need to replace all the rubber in every part of the suspension -- and the brake hoses. Old rubber get hard and stiff.
Old 09-24-2003, 09:08 PM
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My hunch was squeaking torsion bars but why would a stiffer sway bar make the torsion bars rub?
-Chris
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Old 09-25-2003, 12:52 AM
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If it is actually the rubber bushings and not something rubbing, I'd recomend a silicon based lubricant like dow-corning 111 grease. Good stuff and won't hurt the rubber.
Old 09-25-2003, 07:00 AM
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Quote:
Originally posted by ChrisBennet
My hunch was squeaking torsion bars but why would a stiffer sway bar make the torsion bars rub?
-Chris

Good point. I thought he put in stiffer torsion bars. Must've been his thick German accent. I still think it's the torsion bars rubbing, but it's just a coincidence that it happened after the swaybar was installed.
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Old 09-25-2003, 07:25 AM
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Tyson, screw you, too.

The stiffer sway bar and the torsion bars went in at about the same time. A couple of weeks apart. All of a sudden this funny vibration started to occur. It was when we came back from the Solvang stomp. Stiffer sway bar but stock T-bars. I took a look at my steering rack cover plate and noticed that this bend piece of crap was touching the sway bar. After I took a big hammer to it I thought I had it fixed. Nada.

Then came the new tires and the stiffer front T-bars. The vibration was still there. And the horrible squeak. This time I thought it came from the outer thread pattern just barely touching the road surface when runing in a straight line. When I had the car in the alignment shop the guy went at at with one of them medical doctor listening things, suspected the ball joints, lubed them and did not fix the squeak.

I can't count how many times I had part of the front suspension appart by now. Since the squeak only happens when the car is on the ground that supports Tyson's therory of the front A-arm bushings having flowed and allowing the bigger T-bars to make contact under load.

is
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Old 09-25-2003, 10:05 AM
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Yup. You didn't mention the new tbars earlier.

Your 29 year old control arm bushings are toast. The larger tbars put it over the edge and now they rub. That is almost surely the problem. Pull out the tbars and you'll see the scraped off paint!
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Old 09-25-2003, 10:19 AM
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It's done. Like Tyson and Chuck expected the A arm bushings where the cause. The rear ones (close the ride height adjustment) had flowed quite a bit and allowed the bigger t-bars to rub on the A arms. It took me some name calling and the better of two hours to get the old rubber bushings off. Maybe I should have used a torch. Everything went back together with white lithium grease on the bushings and wheel bearing grease (as rust protection) on the t-bars and the nasty sqeaking was gone. I even installed factory t-bar seals.

is (ready to kick some...) on the next run
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I repair/rebuild Bosch CDI Boxes and Porsche Motronic DMEs
Porsche "Hammer" or Porsche PST2, PIWIS III - I can help!!
How about a NoBadDays DualChip for 964 or '95 993
Old 09-28-2003, 11:08 PM
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Great news!

I am considering Chuck's front bushing setup just to save me the agony of trying to stuff Smart Racing's "OEM" rubber bushings back in there. JohnW advised me that the difference between trading old rubber for new rubber is next to nothing. I really do not want to go poly.

John

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Old 09-29-2003, 08:18 AM
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