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Registered
Join Date: Sep 2003
Location: Washington, DC
Posts: 893
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NoVA gang help request!!!
FINALLY got my Dansk dual out...marked the proper cut lines on the rear valence and then checked out the bolts on the exhaust. RUSTED! I can't get them out or even loose. If I keep at it, there will be zero bolt head to turn. It already is a 12.5mm verus 13mm due to attempts.
So... Who has done this before and can help get these three little bastards out and help cut a nice line in the valance to install the nice dual out? Beer and cigar in it for you (okay...and me ) The sooner the better...you know how you get when you have a new part to install...
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Sam '02 996 TT '07 Audi S4 Avant '88 Carrera (Sold) |
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Bandwidth AbUser
Join Date: Nov 2001
Location: SoCal
Posts: 29,522
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Sam, can you get to them with a Dremel and cutoff disks? I'm assuming that you've already gone beyond the point where wrenches will work for you.
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Jim R. |
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I can probably cut them off...just have not done that before. Honestly, this is the oldest car I have ever had (former BMW junkie) and my first experience with rusted bolts. And you are totally right, wrenches ain't gonna get em off.
Plenty of room I think to attack them with a Dremel...guess I could stop by Sears.
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Sam '02 996 TT '07 Audi S4 Avant '88 Carrera (Sold) |
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Join Date: Nov 2001
Location: SoCal
Posts: 29,522
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Sam, a Dremel is an important part of your auto repair arsenel.
![]() But next time, you should assume all exhaust system components will be held together by seized fasteners. Soak overnight with WD-40 or PB Blaster. Use 6-point sockets & wrenches if you have them. I think it's easier to slip / round off nuts and bolts using 12-pt tools. Finally, use anti-seize lubricant on the threads when you assemble these components so next time will be easier. Sorry for the long-winded response, Sam! Enjoying the weather here? ![]()
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Jim R. |
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Virginia Rocks!
Join Date: Oct 2003
Location: Just outside the beltway
Posts: 8,497
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Jim,
The weather here sucks! At least I got to go for a drive yesterday. Hey, what kinda Dremel cut off discs do you use? I have a B&D RTX tool and the cutt off discs always shatter and shoot off if I make the slightest wrong move. Are the true Dremels different? Steve
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Rosewood 1983 911 SC Targa | Black 1990 944 S2 | White 1980 BMW R65 | Past: Crystal 1986 944 na Guards Red is for the Unoriginal
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I dunno Steve. I just pick up a bunch of them every so often from Home Depot or Lowes. When they wear down to little nubs or shatter, I just put a new one in and get right back to it.
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Jim R. |
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Sam,
Try HEAT. I have an OXY/MAPP setup that may work if the bolts have some bite left. Shoot me a PM. I may be avail this evening. Steve, I know the cut off discs you are talking about and they stink. The 'good' discs are fibre reinforced and rarely break unless you really tweak them. They are also a bit more expensive ~$1/piece.
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Charlie Stylianos 1982 SC Targa www.Dorkiphus.com - (The Land of the NoVA/DC/MD Porschephiles) |
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Location: Washington, DC
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Charlie:
Sent you a PM (two actually)
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Sam '02 996 TT '07 Audi S4 Avant '88 Carrera (Sold) |
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Join Date: Dec 2000
Location: Arlington, VA, USA
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I second the Dremel with the fiber-reinforced disks. That's how I got mine off. I've got one if you'd like to borrow it.
Chris.
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'95 993 C2 '86 911 (sold) |
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Chris:
I may take you up on that...thanks man!! Could you PM your number to me?
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Sam '02 996 TT '07 Audi S4 Avant '88 Carrera (Sold) |
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Location: Washington, DC
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Chris, Steve Charlie: PM's!!
Just need a garage to do the work in... Word to those coming to the DC area: These guys are truly the best!! No kidding! Got tools and help with just a post. Superb!
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Sam '02 996 TT '07 Audi S4 Avant '88 Carrera (Sold) |
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