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sammygon1's Avatar
 
Join Date: Jul 2003
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Why did this happen?

I have the engine out to replace the flywheel. But before I put everything back together I though I'd ask if anyone knows why a flywheel would get eaten up so much. The teeth on the old one are just completed chewed up. Anyone have similar problems? Included is a pic. Oh I am using a new bosch starter as well, the teeth on the old one are worn down too. Thanks Sam

Old 12-30-2003, 08:42 AM
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Wow!

Looks like a question for JW.
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Old 12-30-2003, 08:47 AM
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Some uneducated guesses: Starter not completly engaging or the starter engaged and wouldn't disengage while the engine was running.
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Old 12-30-2003, 08:48 AM
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I agree that the "why" question is a good one for JW. In the meantime, I assume you know that your engine needs a new Ring Gear and the starter probably needs a nose gear replacement.
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Old 12-30-2003, 08:53 AM
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Possible causes?

loose starter (seen that one before)
cranking and cranking way too long to try and start a messed up car (seen that too)
Damaged bendix that hangs up
Worn starter gear
Wrong starter/improper engagement

that's all I can think of right now
Old 12-30-2003, 08:59 AM
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By the looks of that thing it is amazing that the car even started.

Was it like that all the way around or just on the section you show in the picture?
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Old 12-30-2003, 04:39 PM
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Does the engine turn over easily by hand(too much torque required)?
Is the flywheel/transmission correct for the engine type(starter too close).
I'd agree with the guess that the last starter was not disengaging. It looks evenly chewed all the way around.
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Old 12-30-2003, 05:00 PM
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What year car? On mine there is a starter ring, maybe it was missing and put undue pressure on the flywheel. Just a guess.

John
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Old 12-30-2003, 05:03 PM
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The engine turns over easily and runs very well. The flywheel and tranny are right for the car it is a '69 911. 2.0 and 901 trans. The teeth aren't messed up as badly all the way around (the picture shows the worst) at best though the teeth are about 3/4's there.
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Old 12-30-2003, 06:02 PM
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Old 12-30-2003, 06:25 PM
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Sam,

Let's see ... did the 'former' teeth of the ring gear reside at the bottom of the bellhousing as a neat little pile of shavings???

Maybe somebody bumped the starter switch (or a random switch failure) caused the starter to engage at 7000+ rpm?

ps ... Not a '69 trans or 'cup-type' flywheel, that would be a '70 or '71 version of the flywheel & pressure plate for the last '911' version of the 901 that used a pulley and Bowden cable sheath to do the actuation of the throwout bearing!
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Old 12-30-2003, 06:54 PM
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I had a problem with chewed up ring gears. It turned out to be the starter wasn't shimmed properly (too close to the flywheel).

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Old 12-30-2003, 07:14 PM
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