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JohnJL's Avatar
 
Join Date: Jan 2005
Location: Toronto, Ontario
Posts: 4,767
JE Pistons finishing

Thought I'd share my observations on my 9.5CR 95mm 3.0 JE Pistons.


I noticed that on all of the cylinders, there were residual drilling scraps clinging to the oil ring holes. THese came away fairly easily with a tweezer or with a kimwipe. These scraps would each be big enough to clog a squirter, spray bar hole, or ruin a bearing.

I also found each wrist pin oil channel had one side partially blocked with aluminum pushed over in the drilling process. I used a dremel with a dentist bit to smooth this out in each side. Of the two channels on each side of the piston, one was always cleanly drilled and the other always had a little residual metal. Must be due to the rotational direction of the drill. I opened them up in order to avoid starving of one side of the wrist pins.

Here is a pic of where I smoothed out. I'm pointing to the rough side of one of the passages to show where I'm talking about.




Hope it helps someone.

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2007 911 Turbo - Not a toy
1985 911 Cab - Wife's toy
1982 911 3.2 Indiash Rot Track Supercharged track toy
1978 911 3.0 Lichtbau toy "Gretchen"
1971 911 Targa S backroad toy
Old 09-03-2005, 06:53 PM
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ChrisBennet's Avatar
 
Join Date: Aug 2001
Location: Nashua, NH USA
Posts: 8,164
Garage
Thanks for the tip. Be sure to CC your motor. I received 2 set of the "9.5:1" 98mm JE's and they CC'd out to 10.5:1.
-Chris
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'80 911 Nogaro blue Phoenix!
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Old 09-03-2005, 06:57 PM
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JohnJL's Avatar
 
Join Date: Jan 2005
Location: Toronto, Ontario
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Hi Chris,
THanks, I will. I guess if they do test that high I'll have to go dual plug ;-)

__________________
2007 911 Turbo - Not a toy
1985 911 Cab - Wife's toy
1982 911 3.2 Indiash Rot Track Supercharged track toy
1978 911 3.0 Lichtbau toy "Gretchen"
1971 911 Targa S backroad toy
Old 09-03-2005, 07:06 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
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