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York's Avatar
 
Join Date: Dec 2005
Location: Austin TX USA
Posts: 167
Angry Front Strut Insert

Help! I can't get the front strut insert out of the strut housing on my 86 911 with Boge shocks. I am sure they are original. The top dust shield is off, the threaded cap is off (man was that tight) and it is drooling green fluid. Any hints would be fantastic, as I have four new replacement Bilstein shocks in from Pelican.

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'86 911 Sunroof Coupe
'91 Miata
'77 BMW R75/7
Old 02-21-2006, 10:22 AM
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The oil in the strut housing is creating a vacuum as you try to pull the strut out. Try inverting the strut housing and getting as much of the oil as possible to drain out.
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Kurt V
No more Porsches, but a revolving number of motorcycles.
Old 02-21-2006, 11:08 AM
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There is a small rubber o-ring running between the outside of the top of the old insert and the strut. Pry it out with a dentist's pick or screwdriver to relieve the vacuum and the strut should pull out,

ianc
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Old 02-21-2006, 12:26 PM
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ianc beat me to it!!!
I just ran into this same problem last weekend. Remove the rubber o-ring and the insert pretty much just sits there looking at you like you are a complete dumba$$. ( ok, maybe I imagined that last part.)
Dentist's pick worked great.
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Old 02-21-2006, 12:29 PM
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OK, thanks, that did it, I now have that puppy out of there! I truly appreciate the response, as this is my first experience with struts. Now if I can just figure out what all goes back in with the new unit..........
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'86 911 Sunroof Coupe
'91 Miata
'77 BMW R75/7
Old 02-21-2006, 02:46 PM
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See here:

87 Shock and Strut installation tips

ianc
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BMW 135i. Nice. Fast. But no 911...

"I will tell you there is a big difference between driving money and driving blood, sweat and tears." - PorscheGuy79
Old 02-21-2006, 02:48 PM
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Thanks ianc, I should be able to finish it up now. Didn't know what to do with that small balck washer. By the way, the old insert sure was easy to compress.

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'86 911 Sunroof Coupe
'91 Miata
'77 BMW R75/7
Old 02-21-2006, 03:09 PM
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