Single Click when I step on the gas.
 

I replaced the throttle link connector and the gas pedal still had a little play in it. So we (Oh Haha & I) adjusted it to get it to open fully. Now everything sounds good and feels good. Except for a single click noise. It happens when I just touch and release the accelerator. It doesn't sound like a mechanical click like it's opening or closing something but more like an relay click. The sound is in the engine compartment and it sounds kinda like it's coming from the Oil filter side. Can't quite place it. It's just kinda annoying.

Any ideas?

Closed throttle switch perhaps?

the top and bottom pads/gaskets on the bypass piston housing are worn out.

John - Are you talking about these gaskets I marked in red or am I way off?

http://forums.pelicanparts.com/uploads8/31158085061.jpg

yessir.

Cool! I'll put this on my 'to do' list for the winter. Thanks a bunch!!!

Exactly what was wrong with mine....good exploded diagram....shows the How-To.