Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
roGERK
Guest
 
Posts: n/a
Piston removal methods?

Hello again,

Well, my long overdue engine rebuild is scheduled to start next month and I'm trying to anticipate likely problem areas.

I'm going to (attempt to!) rebuild a 1973 2.4 911T engine with CIS.

One task that looks quite difficult is removing the pistons from the rods. The Factory Workshop manual shows the use of a special electric "Piston Heater" to warm the psitons to a temp of 80-100 Centigrade. Then use a suitable "drift" to hammer out the piston pins. The Haynes manual suggests wrapping the pistons in rags soaked with boiling water before you hammer out the pins.

Questions:

1) Has anyone done this task before and if so, what method did you use?

2) What is the diameter of the drift used to hammer out the pin? Would a short piece of wooden dowl rod work, or do I need something made of brass or even steel?

3) How much force is needed to do this - Obviously I don't want to damage the pistons or the rods unless its unavoidable.

Thanks in advance,

- roGER

PS: Expect lots of questions from me over the next few weeks/months!


Old 05-30-2000, 08:33 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
mackgoo
Guest
 
Posts: n/a
This is what I did on a 2.7l. I had some lights that were 100 watts or so sort of like a flood light. I used these for lighting in my cellar. Any way I stuck one right next to the piston for 10 minutes or so, I then found a socket that basicaly covered the circumfrance of the wrist pin put a six inch extension on and tapped it out. Really went very smoothy.
Old 05-30-2000, 09:13 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
P91473
Guest
 
Posts: n/a
I used a blow torch to heat the piston right at the pin for about 10 seconds on each side, then used a wooden dowl and a mallet to softly punch out the pins. This worked well.

Old 05-30-2000, 10:59 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Reply


 


All times are GMT -8. The time now is 10:55 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.