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I've been looking at this, haven't found the "dry Van Decking" used at trailer rebuild places, yet. He also says that You can get heavy lumber from railroad box repair places... what do ya think?? Custom workbench supplies, DIY custom workbench :: DIY Bench - DIY BENCH
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Why not use REAL (solid/hard) WOOD flooring? I used the stuff as countertops when we built our kitchen - glued it down to 1-1/8" T&G flooring (okay, use 5/8 or 3/4 if you don't have an anvil like Jack's), then (in the case of the kitchen countertops), finished it to look oh so purdy. Genuine hardwood flooring with a stout substrate can take a hell of a beating and keep on ticking and the prices are downright reasonable for a benchtop since you only need a box or two as you're not laying down 2,000 sq. ft. of flooring throughout your home. - R
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Jack's garage looks more like an operating room ... lol
I would be too affraid to get anything dirty,although i will admit that i'm jealous :) Cheers ! Phil |
OK...I will play too!
Here was my solution. a) IKEA cabinets for storage and bench support. I opted for all drawers on the base so that I can pull out the drawer and see the entire contents. I have drawers dedicated to grinding, sawing, drilling etc. The key is that I now have a huge tool cabinet in addition to my rolling tool cabinet which use for car tools. So far this is working great. I will still build a moveable heavy duty work table for projects in the future for welding/engine work/cabinet making etc. b) Outlets! And lots of them! Cheap to install. More importantly I have outlets in the cupboards above for all my battery chargers, laptop etc. What is not shown are the 4 cord reel outlets from the ceiling which i uses more than the wall outlets. c) countertop is 1.5" thick mdf (now coated with Rustoleum Professional Enamel until I can afford/build steel caps for the bench) https://lh5.googleusercontent.com/-u...2-04-40_14.jpg https://lh4.googleusercontent.com/-y...-03-50_237.jpg https://lh5.googleusercontent.com/-0...-03-05_908.jpg Shop/bench still in its early move in stage...and still has not reached 'Jack Olsen' status ;) https://lh6.googleusercontent.com/-y...-02-55_684.jpg Base for Cabinets https://lh3.googleusercontent.com/-k...-12-32_481.jpg https://lh3.googleusercontent.com/-r...-07-06_930.jpg Chaos! The car arrived and took over. Final detail finishing will have to wait until the car can move under its own power ;) https://lh4.googleusercontent.com/-K...2/P1080440.JPG |
When I built my bench I made the typical plywood boxes for the cabinets. Between the boxes I have 2x material from the floor. On top of this I made the bench top with 2x material on the flat along the entire length of the top. I believe it was 2x10 or 12. All this stuff was glued and screwed in place. I then covered it all with G1S plywood and painted it.
To protect the painted bench surface, I have large engineering drawings that I get from work. We throw these out once a project is finished - excuse me.....we recycle them. As the top sheet gets dirty, I just tear it off the set and there is a clean sheet to work on again. The surface doesn't move and has been very durable - I can beat on it, rest heavy parts on it, stand on it, etc. http://forums.pelicanparts.com/uploa...1325815895.jpg Just added a computer. My dear loving wife tells me I could live out there now. I may need to some day. :D http://forums.pelicanparts.com/uploa...1325816145.jpg |
Bryan, I love the humble "chaos" photo - that's genuine good stuff. I also note a key component of your garage is one I also employ. For those of us who haven't built a rolling bench yet, it's very helpful to have one of those brown (terribly heavy) folding steel leg tables (the ones your church got rid of a couple years ago when the plastic ones came out : (
I use the hell out of mine and best of all, when I'm working with wood, I can set my circular saw to just kiss the top of the table (who gives a bleep what that thing looks like, right?). The top of it looks like the aftermath of a horror movie with the cuts, glue overspray and paint drips. But it's AWESOME 'cuz I don't (have to) care. I don't worry about newspaper, drop cloths or prop boards when I'm working, I just pull out the brown table and beat the crap out of it. When I'm done, fold the legs, place it against the wall and it awaits its next mission. Kind of a luxury provided by the simplicity of it all. - R |
I have a rail/lip around the perimeter of my bench top.
Every few years I remove the old hardboard top by sliding it out of the rails, and insert a new clean white one. (hardboard I think it is called is that thin wood stuff that is used in the bottom of cheap drawers). |
Im very envious of all the BEAUTIFUL garages!! Some of you guys have an awesome amount of space. I have a very small 2 car and between the 911, the lift, the Motorcycles, the engine crane, engine stand, engines and a ton of tools I can barely walk in mine!
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just finished our new kitchen cabinets and think i was careful enough to salvage them our a garage project. maybe a little less than ideal materials for a garage melamine drawers and alder fronts and cabinets but, hey its better than my current thrown together crap i have in there now. for a workbench top what does everyone prefer? i was able to get our laminate and under mdf off in 2 sections but i do wanna replace/ resurface it with something a bit more durable.
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You're doing it wrong. Spend your money on the car, not on the garage.
;);););) I use two 8' plastic folding tables from Sam's Club. They're too low for me so I put them on paint cans. You'd be surprised how sturdy these things have been. You'll notice there's a drill press and a vise mounted on them, also. http://forums.pelicanparts.com/uploa...1325876383.jpg Remember the old adage, "You can sleep in your car, but you can't race your house." H |
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I keep my laptop under the parts washer. Is that bad? H |
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http://forums.pelicanparts.com/uploa...1325877991.jpg Both of these boxes are packed full now. I need to sell the smaller craftsman and get a second HF box. The other thing that most people overlook is the jack. Spend money on the jack. I bought this one: http://atdtools.com/7325 It's really nice. I can lift the car from the front by just sliding the jack back to the gas tank support and picking it up. I don't have to roll it up on ramps, then lift one side a little, then the other, then go back and forth until the car is high enough. It's a real time saver. I use a 2x6 cut to the fit between the suspension supports to spread the load. What used to take 20 minutes, now takes 2. |
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I have also paid my dues...I have used that awful brown folding table shown below, as 'bench' since before college! :D https://lh6.googleusercontent.com/-y...-02-55_684.jpg |
I'm taking my prematurely issued garage trophy away from Jack and giving it to Not H for the two plastic folding tables on paint cans for benches. Winner, winner, cheap ass chicken dinner.
Not H, where do you jack the back of the 911 (remember, I'm NEW to this)? Yeah, I saw in Wayne's book that the tranny is acceptable if you roll up a pad of paper or rubber between. Is that what you do back there? But if I can't emulate Jacks ultimate-lift-table, I LOVE the simplicity of your ATD jack - GOOD CALL!!! I passed on some wiring fixing last night because I didn't feel like jacking with (literally) the 911 to trace wires. I need a lazy man's lift/solution or I'll never get it all done. Flapper boxes arrived from Wayne an hour ago so I've got another reason to lift it this weekend too. :rolleyes: Jack, you calculated the sag prior to welding!?!? I'll bet you measured twice and cut once too, huh? Grrrrr you burn me up. I'd have just built it square, tried to hang it, cursed when it sagged, reached for washers and shimmed the bottom bolt away from the wall until the horizontal arm was inside the bubble (yeah, I would level it - I'm not saying I'm not anal retentive like you, I'm just saying I'm not smart like you. ; ) Cake pans!? Cake pans!? I am an idiot. I would have bought industrial-looking fixtures at Lowes for $89. I am going to be a broke idiot if I don't wise up like you guys too!!! - Rich |
Jack,
You are my hero. Your shop solutions are brilliant coupled with aesthetic sensibility based around a budget. I just wish I had the time that you have to work on projects! (or at least in my mind everyone else has more time to work on projects ;) http://img101.imageshack.us/img101/3913/penduluml.jpg |
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H |
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