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-   Porsche 911 Technical Forum (http://forums.pelicanparts.com/porsche-911-technical-forum/)
-   -   Yet Another Boring Rgruppe Car – Part II, Suspension (http://forums.pelicanparts.com/porsche-911-technical-forum/450565-yet-another-boring-rgruppe-car-part-ii-suspension.html)

kenikh 01-30-2009 01:25 PM

I can buy it at the local paint supply store, right down the street from work (Wesco). Lemme know if you need a hand.

RWebb 01-30-2009 01:45 PM

Thanks. Maybe I'll start a "spot" rust treatment thread...

RWebb 01-31-2009 09:04 PM

BTW - this is what the pedal cluster looked like before - hard to see anything wrong with it...

http://forums.pelicanparts.com/uploa...1233468227.jpg

J P Stein 02-01-2009 01:22 AM

For stuff like that I use Rust Mort then a coat of etch primer, RM makes a good one (both from an auto paint store), topcoat of your choice.
I would not use Por15 on a wheelbarrow.

al lkosmal 02-01-2009 04:55 AM

I wire brushed mine and applied POR-15. Worked very well.

egertk 02-01-2009 02:13 PM

I've got my POR-15 and metal ready before through NAPA. Might check them out.

RWebb 02-01-2009 04:08 PM

Thx - I finally found some - $42/Qt. No thanks to that. I am using a Rustoleum primer and paint. That should last 30 years, at which point it is someone else's problem...

mjshira 02-01-2009 04:47 PM

I've found it at PepBoy's before.

Great thread, now, I thought only young guys 'street raced'? ;-)

RWebb 02-01-2009 06:43 PM

oh no - don't get the wrong idea - I obey all speed limits and traffic laws at every moment.

mjshira 02-01-2009 06:55 PM

What would Shultz say? 'I know NOTHING'!

burgermeister 02-02-2009 02:06 AM

Our local independent auto parts store has a competitor's product (forgot what it's called) in 4 or 8 oz wee cans for $10. Perfect for such jobs, since the whole can has a tendency to turn into a solid glob of hardened goo once it's been opened....

RWebb 02-02-2009 01:12 PM

OK, any thoughts on why somebody would weld this thing on there?

http://forums.pelicanparts.com/uploa...1233612731.jpg

DW SD 02-02-2009 01:29 PM

WOW, I'd just try to source a nice clean one, rather than fixing that thing.

Looks like someone welded a stop on there, but it is just speculation. Or maybe it was for the brake switch?

Doug

Zeke 02-02-2009 01:35 PM

Quote:

Originally Posted by RWebb (Post 4460159)
OK, any thoughts on why somebody would weld this thing on there?

http://forums.pelicanparts.com/uploa...1233612731.jpg

The person who did that might have thought it was a way too adjust the brake pedal lower for heel and toe. Instead, it looks to me like he was reducing overall pedal travel. That could have had some serious ramifications under stress.

RWebb 05-26-2010 06:02 PM

Pedal Cluster – Major Parts

info from Pelican catalog
no shaft listed for ‘73
911-423-027-01 - Pedal Shaft, 1974
911-423-027-03 – “ 1975
911-423-027-04 – “ 1976
930-423-027-01 -- “ 1977-86

from PET pgm version () =part ID. – for ??
(21) 911-423-219-03 – spacer
(22) 911-423-065-02 - bearing bracket (bottom “cup”) –
(25) 901-423-250-02 – reverse lever, front (has 3 connections on it)
(28) 901-423-035-00 – bearing tube
(33) 911-423-027-01 – clutch pedal shaft (1972-on)
(35) 901-423-312-00 – clutch pedal, lower part
(40) 901-423-053-02 – brake pedal
(42) 901-423-531-00 – return spring
(43) 901-423-507-02 – intermediate piece

TRE says - Clutch actuation shaft is different between a 70-71 and 72-75; otherwise all is same

RWebb 05-26-2010 06:03 PM

http://forums.pelicanparts.com/uploa...1274925788.jpg

36 parts on this diagram

RWebb 05-26-2010 06:08 PM

http://forums.pelicanparts.com/uploa...1274926054.jpg


Take a look at the roll pin and the rusty bottom of the pedal cluster cup. NONE of this could be seen in situ. I had gotten down in the footwell with a flashlight after taking the floorboard out to inspect it and could not see any of this.

RWebb 05-26-2010 06:10 PM

Note that these brake hoses are not well sealed - this is something else one should check periodically.

http://forums.pelicanparts.com/uploa...1274926236.jpg

RWebb 05-26-2010 06:13 PM

The best way to check is to put a trouble light up under the F suspension pan. (I did this while rebuilding the F susp., which is why the pedal cluster stuff is oddly in this thread & not the interior thread). Then darken the footwell area and the light leaks show your water leak areas. Note the circled area and compare with the last pic.

http://forums.pelicanparts.com/uploa...1274926432.jpg

RWebb 05-26-2010 06:17 PM

Here is a pic of what the apparently nice & clean footwell area looked like after I removed the pedal cluster.

http://forums.pelicanparts.com/uploa...1274926581.jpg


So, folks, be SURE to remove the pedal cluster every few years and check it out -- inspection with the piece in situ is not adequate.

Here is a pic of one unfortunate person's pedal cluster area:

http://forums.pelicanparts.com/uploa...1274929579.jpg

Don't let that happen to you. Pull it out and check.

I treated mine with rust reducer and then with a Rustoleum primer on top of that.

http://forums.pelicanparts.com/uploa...1274926629.jpg

Then I put a top coat of black paint over that.


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