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Registered
Join Date: Jul 2006
Location: Whitsundays, Qld, Australia
Posts: 630
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Stuck in gear
G'day all, I had a look see at a 911 yesterday.
Apparently it is stuck in gear. [5 spd] I don't have the technical expertise to do a gearbox teardown, so I'm looking for things to check before things go that far. I have access to a hoist & a Haynes manual. I am having another look tomorrow, more indepth this time. Car should be on the hoist by then. Any suggestions would be much appreciated.
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Boilermaker......another young man in an old man's body. Col. 3-'74 911 targa. |
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grateful user
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if you are lucky, the fork is just hung up, take off the bottom inspection plate, and pop the fork back into place. You are gonna lose all your oil , and i have never had luck using silicon on that cover.
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fully disassembled, blasted, customized and restored 75 targa with factory hard top, 993 style turbo ft fenders, steel flares, C2 bumpers and rockers, 82 3.0 sc 9.5/1 engine with PMS flywheel, 964 cams, flowed heads, ssi's short geared 915 w/lsd, polybronze, bilstein,working lambda, modified and highly tuned cis, tensioners, pop valve, backdated exhaust and heater, 2300 lbs. no bolt left untouched. 1970 911E. Nice car but needs a re-do. |
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Registered
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The 915 transmission can do that if the shift fork inside the tranny worn, bent or loose. It happens to me every now and then if I am not careful - the transmission stays in reverse when I select a forward gear. So two gears are engaged at the same time. Most times that happens to mine I can recover by shifting carefully into reverse and then out again.
If that doesn't work you need to take off the shift fork cover plate. This will dump the transmission oil. So prepare for that or drain it first. Once the cover is removed check that the shift fork mounted to the cover is securely attached. Through this cover you can access the three shift rods and take the tranny out of gear. Next I would make sure the shift coupler in the tunnel is adjusted properly. Ingo
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1974 Targa 3.6, 2001 C4 (sold), 2019 GT3RS, 2000 ML430 I repair/rebuild Bosch CDI Boxes and Porsche Motronic DMEs Porsche "Hammer" or Porsche PST2, PIWIS III - I can help!! How about a NoBadDays DualChip for 964 or '95 993 |
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Wine User
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My transmission does this occasionally. What I have found is if I push the gearshift forward when it is stuck in 5th, it is able to release.
GLTY
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Registered
Join Date: Oct 2008
Location: Nash County, NC.
Posts: 8,516
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When its stuck in gear the problem is the swivel connector on the shift fork in the back seat. Change the swivel and you ll get it out of gear with the new connector on. I m not big on the after market bushings because they have to be in perfectly to work properly.
I do like the Stompski racing coupler...no connection to him thought, just something I ve used. Bruce |
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Registered
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Start by throwing out the Haynes manual.
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Registered
Join Date: Mar 2001
Location: Marysville Wa.
Posts: 22,481
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you cannot access the reverse/5th shift rod through the access plate if it's in reverse, which is what usually happens. remove the backup light switch on the end of the trans and force the pin inward. that pops the shaft into neutral position, for that shaft. might want to try that first, if the reverse lights are on. (if they normally work). not as messy as removing the bottom plate.
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https://www.instagram.com/johnwalker8704 8009 103rd pl ne Marysville Wa 98270 206 637 4071 |
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Apprentice 911 Mechanic
Join Date: Dec 2009
Location: Lynnwood, Washington
Posts: 28
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Thank you for sharing with us John Walker.
William G. |
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Yes,..Big thanks, John!
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Recording Engineer, Administrator and Entrepeneur Designer of Fine Studios, Tube Amplifier Guru 1989 Porsche 911 Carrera Coupe 25th Anniversary Special Edition Middle Georgia |
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Registered
Join Date: Jul 2006
Location: Whitsundays, Qld, Australia
Posts: 630
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Plans are to tackle this on Saturday.
I will keep you guys posted, as i will no doubt have some more questions. Thankyou for the replies gentlemen.
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Boilermaker......another young man in an old man's body. Col. 3-'74 911 targa. |
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Registered
Join Date: Oct 2001
Location: San Carlos, CA US
Posts: 5,529
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No no no, you keep it, and use it as a jack plate so you do not scratch the bottom of your car...
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Porsche 2005 GT3, 2006 997S with bore-scoring Exotic: Ferrari F360F1 TDF, Ferrari 328 GTS Disposable Car: BMW 530xiT, 2008 Mini Cooper S Two-wheel art: Ducati 907IE, Ducati 851 |
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