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Registered
Join Date: Oct 2010
Location: N. of Boston
Posts: 319
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headlight wiring harness-opinion?
I've read the posts about upgrading to better lights and relays. My question is has anyone used Daniel Stern's custom Harness? It isn't cheap, but includes relays and new sockets that plug into your old headlight sockets that eliminates cutting the wiring. It ends up being about $80 more than purchasing just the relay alone, but basically a plug and play. Sounds like a nice way to go; just wanted some input.
I know our sponser sells a harness and we need to Support them but wanted to look at the options. Thanks.
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G. Hamilton '82 SC Guards Red-2nd time owned-Now sold "Bumerang" '70 TR6 N of Boston Last edited by ghamilton; 03-03-2011 at 12:49 PM.. |
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Member 911 Anonymous
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I just order his LED 3rd Brake Lite and he made a bunch of recommendations i.e. HONDA OEM Brake light bulbs 1157 and rear turn signal bulbs 1156. But he never mentioned to me about a harness. He did mention relays but I told him I had it already and he seemed pleased about it.
If your headlight bulbs are high wattage 80-100 watt it is recommended to upgrade to those ceramic sockets and thicker gauged wires. If you are using the OEM spec 55 watts, there is no need to upgrade the sockets, just get the relays here from our host. Note you only need the relays on the Lo-Beams, one of us here used relays on both Hi-Lo's and had a horrible melt down experience. Once I receive his bulbs I am going to post a side by side comparison of the standard retail bulbs vs Daniel's recommendations and his products.
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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Join Date: Oct 2010
Location: N. of Boston
Posts: 319
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I did the hella brake light & it's great. Looks stock. I recommend bot of window as it won't block view out mirror. Toughest thing was getting power from brake. I drilled small hole in cor shelf on pass side and tapped harness near brake light. Grounded to AC bracket.
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G. Hamilton '82 SC Guards Red-2nd time owned-Now sold "Bumerang" '70 TR6 N of Boston |
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Member 911 Anonymous
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I have Pilot brand LED Brake Light Bar mounted at the bottom of the window. I agree it is much better visibility then high mounted. Plus I have a radar sensor up there so I can't place it there if I wanted to. I actually fished the wire through the defrost wiring via pre-existing hole, tapped the yellow black wire and grounded to lid hinge arm.
I also wanted the OEM look so I pulled the trigger. Funny PAG only did the lower mount one year, '86 I believe. DOT probably made them re-position it '87 on.
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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Join Date: Jan 2008
Location: seattle, WA
Posts: 809
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DRACO A5OG, when you went with ceramic plugs were you able to get 12 gauge wire in there. the ceramic plugs i have been able to find i only get up to 14 gauge in there.
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ken 87 targa |
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Member 911 Anonymous
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I never uped to ceramics because I stuck with 55W bulbs.
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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Join Date: May 2001
Location: Peoples Republic of Long Beach, NY
Posts: 21,140
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i got these from Dan Stern
originally i wired it so i'd have both high & lows on when switched to "high beam" that didn't last as the H-4 bulb ground melted after 1/2 hour, but i left the 10 ga wire installed anyway i used 10 ga yellow wire for a ground.. the other two wires are 12 ga the wire was fitted into the socket, the wire bent back into a harness, the wire screwed down and became somewhat flat [screws on connectors is good], the wire removed and snipped clean, the wire end tinned with silver solder. the crap on the socket is di-electric and Pelican sells a headlight relay kit ![]()
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Ronin LB '77 911s 2.7 PMO E 8.5 SSI Monty MSD JPI w x6 |
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those look like the ones from our host. i though ceramic ones look like this.
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ken 87 targa |
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Join Date: May 2002
Location: Portland, Oregon
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I just looked at Daniel Sterns Web site and did not see anything about a custom harness for headlamps, only for driving or auxillary lights. What am I missing?
FWIW, when I bought my kit from him, it was a kit of parts (relays, sockets, connectors). I needed to add the necessary wires and assemble it. For your '82, you can buy a prewired kit from our host and use your exisitng wiring to make it work. Not the case for my '73.
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Harry 1970 VW Sunroof Bus - "The Magic Bus" 1971 Jaguar XKE 2+2 V12 Coupe - {insert name here} 1973.5 911T Targa - "Smokey" 2020 MB E350 4Matic |
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i already installed the relays from our host, i just want to run 80/100 in the H4's i bought to replace the H5s so i thought i should rewire to 12 gauge.
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ken 87 targa |
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Member 911 Anonymous
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If you can fit it in there. Sockets too, that is where all the heat will be.
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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Join Date: Dec 2008
Location: San Antonio, Texas
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Daniel is a real expert, so whatever he recommends will be spot on.
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1973 911S (since new) RS MFI specs 1991 C2 Turbo |
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Member 911 Anonymous
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Quote:
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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Join Date: Nov 2007
Location: Greater PDX, OR
Posts: 90
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if you are taking the trouble to rewire the headlights with relays, consider Daniel's daytime running light module to make the front marker lights in DRL's. i think the yellow markers are a good way to help our cars be seen. the module can be installed without any wire cutting by making the necessary connections at the fuse panel.
![]() the DRL module is the black cylindrical piece zip tied for anchorage. sorry no photo handy for the DRL's on.
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Jeff '82SC Pacific Blue '02 C4S Silver (Gone but fondly remembered) '11 GTS Amethyst |
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Member 911 Anonymous
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Guys with Fog Lamps, swaping for LEDs will also do the trick and swapping some wires as well on the fuse panel
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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Join Date: Oct 2010
Location: N. of Boston
Posts: 319
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Stern is like the MIT guy of lights, really knows his stuff. He actually sent me the MA state regs on allowable lighting! (read super geek!)
Anyhow 2Utes, I got the DRL kit, but haven't installed. Can you tell me which terminals you ran the wires to? Does the marker lens get hot? Drago, how did the harness go?
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G. Hamilton '82 SC Guards Red-2nd time owned-Now sold "Bumerang" '70 TR6 N of Boston |
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the marker lenses got hot with the brighter bulbs Daniel offered to increase visibility, so i use the stock bulbs and they have not caused any problems. i did keep the brighter brake lamp bulbs as they are never on for very long.
i scanned the diagram below that i created for the headlight relay upgrade done at the same time as the DRL installation to a pdf file. unfortunately, the system only wants to allow uploading of jpg or gif files. ![]() email me at brighton911@gmail.com and i will send you the pdf.
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Jeff '82SC Pacific Blue '02 C4S Silver (Gone but fondly remembered) '11 GTS Amethyst |
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Member 911 Anonymous
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Quote:
If you are going to 80-100 watt I recommend his relay, OEM socket may not hold up.
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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