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-   -   The MSD Ignition - 'Exposed' (http://forums.pelicanparts.com/porsche-911-technical-forum/676385-msd-ignition-exposed.html)

DaveE 05-07-2012 01:02 PM

I had an MSD last 7 race weekends. The Bosch on my SC has lasted 34 years...

winders 05-07-2012 02:16 PM

Quote:

Originally Posted by Lorenfb (Post 6733933)
"Way too many.............unless race car builders are just plain stupid."

Bosch doesn't sell after market ignition systems and they wouldn't give-away systems to gain free sponsorship and many NASCAR sponsors do. Besides, when was the last time you saw a MSD on a Porsche Cup Car?

Okay, I'll play some more....

The MSD in a Porsche Cup Car comment is just plain ridiculous and self-serving. Why? Because Cup Cars have highly integrated electrical systems designed for the race track. Anyone with enough money to run a Cup Car is going to run the correct Porsche components. I doubt you could use an MSD ignition unit of any type even if you wanted to.

MSD ignition units just plain work. Go to any race track hosting a club race anywhere and you will see MSD ignition units installed in many cars with engines that cost anywhere from nothing to $50,000 or more.

I have no idea what your motive is here, but anecdotal evidence shows that MSD ignitions do what they are supposed to do and are reliable.

Scott

dfhtrhjn 05-07-2012 02:31 PM

I'd venture a guess and say higher end racers use some variation of the coil-on-plug ignition technology.

winders 05-07-2012 02:58 PM

Quote:

Originally Posted by dfhtrhjn (Post 6734098)
I'd venture a guess and say higher end racers use some variation of the coil-on-plug ignition technology.

There are a lot of older "higher end" engines out there not using coil-on-plug setups.

Scott

RWebb 05-07-2012 03:05 PM

Quote:

Originally Posted by RWebb (Post 6733760)
The one detriment you identify with the MSD box is a "spark pulse width of 40 us" which is half of the Bosch CDI" spark pulse width.

You then give your expectations that this will cause incomplete ignition of the fuel charge, thereby resulting in "potential mis-fires and greater emissions."

Do you expect this to be worse for larger cylinders?

Do you expect this to be worse at idle, near idle, mid-range rpms or high rpms?

??

Lorenfb 05-07-2012 03:45 PM

"I have no idea what your motive is here, but anecdotal evidence shows that MSD ignitions do what they are supposed to do and are reliable."

The technology has no merit! Where are the data? The MSD is just another CDI system
with less merit than the Bosch CDI. And just because the lemmings follow the naive,
doesn't lend credibility to a product. There're are a lot of automotive gimmick products
that sell and sponsor race teams, e.g. Bardahl, Slick 50, etc.

"Additionally, the spark pulse width of 40 microseconds is half of the Bosch CDI
which results in less time to fully facilitate complete fuel charge ignition resulting in
potential mis-fires and greater emissions."

"potential mis-fires"

And again, that's why all OEM ignitions now use inductive discharge ignitions which provide
longer ignition pulse durations than a CDI. If you use a MSD because of the multiple sparks,
then you must lend some credibility to a potential of an inadequate spark duration necessitating
an additional spark. But too bad the additional sparks of the MSD have little to no effect to
resolve the potential problem.

RWebb 05-07-2012 04:00 PM

it is fine with me if you want to avoid my questions

you should also let people know that your work involves repairing Bosch units, so you are not exactly unbiased here

nonetheless, what you posted might indeed be correct - I would just want to see some actual data on misfiring and emissions ...

Eagledriver 05-07-2012 04:12 PM

Both ignition systems work well, but for me they have different advantages. The Bosch is probably more reliable (although they are very old now). The Bosch works well for a stock street car and will allow longer life of components such as rotors. The MSD is cheaper, more available, can support a bigger spark plug gap (this will ignite more marginal mixtures and produce more power at a given advance). I like having a rev limiter I can set as well. I think most of us know all this and have chosen the ignition to suit our needs.

-Andy

brads911sc 05-07-2012 05:37 PM

Business must be slow... otherwise whats the point? Its all old news. As with most of these things we use them for a variety of reason and Loren shouldn't assume it has ANYTHING to with Company sponsored HYPE. For me, I had a bad permatune. Didn't have a Bosch Core. And didn't want to spend 2k, because I didn't have a core. Had nothing to do with company claims.

Quote:

Originally Posted by RWebb (Post 6734338)
you should also let people know that your work involves repairing Bosch units, so you are not exactly unbiased here ...


Lorenfb 05-07-2012 08:02 PM

Comparative spark pulse signals using a MSD Blaster coil. The first image is the
MSD pulse followed by the Bosch. The vertical scale is the same for both but reduced
by about 45%.

http://forums.pelicanparts.com/uploa...1336449614.jpg
http://forums.pelicanparts.com/uploa...1336449634.jpg

wwest 05-07-2012 08:06 PM

Quote:

Originally Posted by Lorenfb (Post 6734296)
"I have no idea what your motive is here, but anecdotal evidence shows that MSD ignitions do what they are supposed to do and are reliable."

The technology has no merit! Where are the data?

"The MSD is just another CDI system with less merit than the Bosch CDI."

No foundation whatever for that statement, in fact it is my personal, educated, belief taht the reverse is more true than otherwise.

And just because the lemmings follow the naive,
doesn't lend credibility to a product. There're are a lot of automotive gimmick products that sell and sponsor race teams, e.g. Bardahl, Slick 50, etc.

Additionally, the spark pulse width of 40 microseconds is half of the Bosch CDI
which results in less time to fully facilitate complete fuel charge ignition resulting in
potential mis-fires and greater emissions."

"potential mis-fires"

"And again, that's why all OEM ignitions now use inductive discharge ignitions which provide longer ignition pulse durations than a CDI."

Not the whole story, not nearly. The advantage of the inductive discharge ignition is that the energy needed to produce the spark has already (just) been previously STORED in the inductor, COIL, itsself. In the case of the CDI however the ignition coil must act as a step up transformer, a task for which it was not designed. Due to the inductive reactance of the coil it will take a finite amount of time for the applied primary voltage to build the magnetic field within the coil core high enough to provide >30,000 volts on the secondary.

This, ELI the ICE man, is where the 450 volts vs only 300 volts applied to the primary has such a significant advantage. The inductive delay of the coil is minimized in this way, allowing a much FASTER risetime to the voltage level required to jump the spark gap. On the FLIP side this is also why the spark duration MUST be shortened, otherwise the prolonged high voltage application to the primary would undoubtedly result in premature coil failure.


If you use a MSD because of the multiple sparks, then you must lend some credibility to a potential of an inadequate spark duration necessitating
an additional spark. But too bad the additional sparks of the MSD have little to no effect to resolve the potential problem.

You seem to forget, or neglect, the fact that firing a fouled or partially fouled spark plug is most often overcome by increasing the spark voltage risetime. And by pure chance(??) that is EXACTLY what results from the use of 450 volts sv 300 volts applied to the primary does. The "desired", target, primary current flow level, and thereby the magnetic field within the iron core, reaches the firing voltage level much FASTER.

Lorenfb 05-07-2012 08:15 PM

"And by pure chance(??) that is EXACTLY what results from the use of 450 volts sv 300 volts applied to the primary does."

The key factor is the dv/dt of the spark pulse and not absolute voltage. Do a little research into
why a CDI was used versus an inductive discharge is the late '60s, i.e. because the rise time
(key for firing fouled plugs) of transistors back then were limited. Now days with COP OEM
ignitions systems the max spark signal is about 300 to 350 and NOT the unnecessary 450+ volts
of the MSD. With coil turns ratios of 100 to 1, 20KV to 30KV is all that's necessary.

wwest 05-07-2012 08:21 PM

Quote:

Originally Posted by Lorenfb (Post 6734838)
Comparative spark pulse signals using a MSD Blaster coil. The first image is the
MSD pulse followed by the Bosch. The vertical scale is the same for both but reduced
by about 45%.

http://forums.pelicanparts.com/uploa...1336449614.jpg
http://forums.pelicanparts.com/uploa...1336449634.jpg

I don't understand....

The bottom display is as I would suspect, the primary voltage rises to the point wherein the plug fires and then the waveform drops to the level dictated by the coil secondary "fired" resistance (plug resistor, gap voltage drop, HV resistance wiring, ETC)of the secondary during the arc sustaining period.

The top display indicates the faster risetime, expected, but that following "flatline" is ratty enough to indicate an actual plug firing, TOO FLAT.

And WHAT was reduced by about 50%...?

wwest 05-07-2012 09:33 PM

Quote:

Originally Posted by Lorenfb (Post 6734852)
"And by pure chance(??) that is EXACTLY what results from the use of 450 volts sv 300 volts applied to the primary does."

The key factor is the dv/dt of the spark pulse and not absolute voltage. Do a little research into
why a CDI was used versus an inductive discharge is the late '60s, i.e. because the rise time
(key for firing fouled plugs) of transistors back then were limited. Now days with COP OEM
ignitions systems the max spark signal is about 300 to 350 and NOT the unnecessary 450+ volts
of the MSD. With coil turns ratios of 100 to 1, 20KV to 30KV is all that's necessary.



Having build numerous versions of both, mostly for a '63 T-bird, I am well aware of the short-comings of a simple transistorized "switch" to replace the points vs an actual CDI. PNP transistors with the current handling capability required were pretty rare, expensive, and "fragile". If I remember correctly a 300 volt POWER zener was used to prevent the inductive kick of the primary from exceeding the breakdown voltage of the PNP. That 300 volt limit required a specially build ignition coil.

The biggest problem I had, remember, was finding the correct ohmage and power resistor to limit the current flow that was reliable enough in the long term.

Once I converted the system to CDI I built several for friends.

I actually turned the Ford distributor cam down on a lathe so I could make use of the magnetic trigger Chrysler introduced later on.

And the rise time of the PNP transistors were most certainly not any worse than the "condensor" used to limit the inductive kick risetime and prevent voltage flashover at the points as they opened.

Not being aware of the actual design of todays "coil on plug" inductive ignition I would still bet that they apply a fairly HIGH voltage, inverter supplied, to the primary but regulate the current flow level by lowering the applied voltage once the design current flow is attained.

wwest 05-07-2012 09:39 PM

Quote:

Originally Posted by Lorenfb (Post 6734852)
"And by pure chance(??) that is EXACTLY what results from the use of 450 volts sv 300 volts applied to the primary does."

The key factor is the dv/dt of the spark pulse and not absolute voltage. Do a little research into
why a CDI was used versus an inductive discharge is the late '60s, i.e. because the rise time
(key for firing fouled plugs) of transistors back then were limited. Now days with COP OEM
ignitions systems the max spark signal is about 300 to 350 and NOT the unnecessary 450+ volts
of the MSD. With coil turns ratios of 100 to 1, 20KV to 30KV is all that's necessary.

Again, having enough time, virtually limitless time in comparison, to precharge each "coil on plug" inductor, removes the previous limiting factor for inductive ignitions.

WHOA...!!

Are you of the mind that these new COP ignition systems are NOT inductive ignitions..?

http://www.wellsve.com/sft503/counterp_v4_i3_2000.pdf

You should also be aware that with an inductive ignition system the coil turns ratio has nothing to with the level that the secondary voltage will rise to unless/until limited via an arc being initiated. 100K volts would not be unusual for an internally well insulated coil.

T77911S 05-08-2012 04:52 AM

i dont know if the multi spark function is a gimmick or it actually has "some" advantages, maybe not all the time but just perhaps, there may be times when it helps.
but i do know everthing else you have said negative about MSD is highly skewed and biased and to say these things about a product that you have no other proof of being a bad product on a board for people that dont know any better is not right and personally i think is bad for your buisiness. i know i tend to shy away from someone that tells me how much another product sucks.


Quote:

Originally Posted by Lorenfb (Post 6733373)
A technical evaluation of the MSD capacitive discharge ignition (CDI) system
indicates a number of shortcomings compared to the original Bosch CDI used
by Porsche in the 911 up until the 911 3.2 with the inductive discharge ignition
system.

The MSD CDI's key marketing feature is its multiple sparks which produce
a maximum of nine sparks at about 100 RPMs while cranking to a single spark once
the RPMs reach 3000 RPMs. The time between sparks is about 1.5 milliseconds

acording to your oscope, it shows 200us between sparks, not 1.5ms, or am i interpreting your scope wrong? have you ever thought that maybe multiple sparks give more chances for a plug to fire vs ONE time with the bosch.

which contributes basically nothing to enhance the combustion process as the
significant part of the fuel charge burn time is less than 1.5 milliseconds.

again, a false statement. do you have any proof of this other than misquted pulse spacing? have you tested the MSD to see if this is true?

Additionally, the spark pulse width of 40 microseconds is half of the Bosch CDI

is there proof that the pulse width really matters? i would think the energy supplied by the units itself is more imoprtant, which i would think the bosch win there

which results in less time to fully facilitate complete fuel charge ignition resulting in
potential mis-fires and greater emissions.

The MSD CDI produces a primary pulse voltage over 450 volts compared to the
Bosch CDI's pulse of about 300-350 at typical engine RPMs,

the MSD WINS here in my opinion. 450v which turns into 450,000 volts over 350,000 volts?

thereby stressing the
ignition system wiring, the coil, and the rotor & cap.This further shortens the life of
these components beyond what the multiple spark effect does,

yes, rotors can be a problem. but the rest of the ignition system, NO. not to mention if you use the MSD coil, that takes that completely out of the equation.
again, the MSD replaces all that old brittle wiring, thus eliminating problems.



i.e. at idle the MSD
is producing four sparks, versus one for the Bosch CDI, resulting in significantly
shortened ignition component life.

To implement the multiple spark system, the MSD CDI requires a significant number
of components compared to the Bosch CDI and thereby significantly reduces its
reliability compared to the Bosch CDI, as the reliability of any system is reduced
as its component number is increased.

really? this is your argument? there are what, 4 chips, some transistors and a bunch of surface mounted caps and resistors? what about the age of the components in the bosch and the exposure to heat? that is a negative, no,?

Additionally, the MSD CDI requires additional wiring for power because of the its high current requirement to produce the multiple sparks,

this is a positive. the MSD gets its power from a direct wire to power, in my case the batter cable on the starter, vs going through a switch and running the length of the car on an old thin wire. this can create resistance and reduce current to the bosch unit causing porblems that most could not figure out.

whereas the Bosch CDI has a simple power and ground.

again, the MSD has a DIRECT ground to the coil, eliminating possible ground problems from the engine to the tranny

Since most all the torque is developed at RPMs greater than 3000 RPMs and the MSD
CDI produces just one spark there, it operates in a mode the same as the Bosch CDI and thus has no real advantage in performance, even if the multiple spark had a benefit.

most are not looking for more performance, perhaps just a cheaper option to the bosch, like myself.

So given the insignificant benefit of the multiple spark effect with the
additional complexity and number of components,

again with the number of components? if less is better, buy a permantune. the last one i opened, 10 or 15 years ago, had about 5-10 parts in it

and a shorter initial spark, a less desirable ignition system results with the MSD CDI than with the Bosch CDI ignition.

very simple and reliable Bosch CDI.

simple? there is not much difference between the bosch, the MSD and even the radar system i maintain, or use to, other than the MSD has added circuitry for the rev limiter. so you really cant compare the number of components because the MSD does more than the bosch


dont get me wrong, i am a VERY big fan of the bosch. if you had valid proof that the bosch was that much better, it would be different. for that matter, no one could even figure out which is more reliable because there are people that have had good luck with both and others have had bad luck with both.
if the bosch was perfect, you would not be repairing any bosch units and bosch CDs having been going bad since they have been putting them in cars. its not like they are just now starting to go bad.

Quicksilver 05-08-2012 06:29 AM

Quote:

Originally Posted by Lorenfb (Post 6734296)
. . .

And again, that's why all OEM ignitions now use inductive discharge ignitions which provide
longer ignition pulse durations than a CDI.
. . .[/B]

Quote:

Originally Posted by Lorenfb (Post 6734852)
". . .[/B]
Do a little research into why a CDI was used versus an inductive discharge is the late '60s, i.e. because the rise time
(key for firing fouled plugs) of transistors back then were limited.
. . .[/B]

Quote:

Originally Posted by wwest (Post 6734962)
Again, having enough time, virtually limitless time in comparison, to precharge each "coil on plug" inductor, removes the previous limiting factor for inductive ignitions.

WHOA...!!

Are you of the mind that these new COP ignition systems are NOT inductive ignitions..?

http://www.wellsve.com/sft503/counterp_v4_i3_2000.pdf

You should also be aware that with an inductive ignition system the coil turns ratio has nothing to with the level that the secondary voltage will rise to unless/until limited via an arc being initiated. 100K volts would not be unusual for an internally well insulated coil.

I think it is pretty clear that Loren knows that they are inductive devices and has stated so. He is simply educating people on why once upon a time CDI made a viable choice because of limitations in the available transistors.


I have found a lot of this really educational and the point that the second pulse comes so late is fascinating but I have have a much simpler argument why MSD is totally unnecessary and it applies to a much wider range of what people do with the ignition system on a car.

Here is the big defining reason in a nutshell:
You can't get more burnt then burnt.


A fun quote from a guy I used to build race cars with: "If more is better then too much is just right!". It encapsulated a lot of things like why we were awake at 3 AM still working on the car, but it also had something to say about how to analyze the cars that we were racing against. A lot of them had WAY more resources but a lot of that was used on things that didn't make a difference. If we could keep them dumping time and money on useless stuff then it gave us more chances to level the playing field.
(We put more then one fake device on a car so they could waste time "playing catch up".)

One key area that people waste money on is ignition. The description of the ignitions job is pretty simple: Start the fire at the correct time.
If you have a good quality triggering system, an adequate spark, a good pathway for the spark to follow, and a reliable spark gap then you have the problem solved. Solving a problem that is already solved isn't that smart. The MSD markets itself to solve a problem that doesn't exist if the previously list of necessary items are handled.

Back to You can't get more burnt then burnt...
People buy items to fix things that aren't a problem and the fixes are very often worse then the original and often less reliable. The key attribute of these type of devices is that they are "cash flow devices. (Quote happily stolen from Jerry Woods.:cool:) They are designed with the basic rules of patent medicine applied which is: can I make something about it sound interesting, new, and plausible so I can get someone's wallet to open itself.

Ignitions are a great place for this kind of junk. Split Fire plugs, Nology plug wires, MSD ignitions... All of these devices are claiming that they are basically capable of getting the air/fuel mixture to be more burnt then burnt. If the fire was already lit then why are you needing to light it again? If it didn't light the first time then why would you try to light it again instead of just fixing the basic ignition system components that caused the failure?

I do see a use for some MSD products and it was partly listed here: Rev limiting and boost retard. The MSD can allow the hobbyist to add these features to a car for reasonable money. There may be better ways to accomplish these tasks but I've never looked into it and these would be on the table. I would still expect an after market system to be less reliable. But it would be a trade off to get a feature that might not be available a simpler way. There isn't any aftermarket company that can afford to do a fraction of the R&D that any car manufacturer does. Factory stuff may be boring but it has more thought behind it then people realize.

wwest 05-08-2012 06:37 AM

Quote:

Originally Posted by T77911S (Post 6735231)
i dont know if the multi spark function is a gimmick or it actually has "some" advantages, maybe not all the time but just perhaps, there may be times when it helps.
but i do know everthing else you have said negative about MSD is highly skewed and biased and to say these things about a product that you have no other proof of being a bad product on a board for people that dont know any better is not right and personally i think is bad for your buisiness. i know i tend to shy away from someone that tells me how much another product sucks.





dont get me wrong, i am a VERY big fan of the bosch. if you had valid proof that the bosch was that much better, it would be different. for that matter, no one could even figure out which is more reliable because there are people that have had good luck with both and others have had bad luck with both.
if the bosch was perfect, you would not be repairing any bosch units and bosch CDs having been going bad since they have been putting them in cars. its not like they are just now starting to go bad.

It is my belief that the purpose of the 450 volts vs 300 volts is to more rapidly overcome the inductive reactance of the coil, FAST buildup of coil internal magnetic field, and thereby have a much faster risetime at the plug gap.

Plus I suspect most any plug would have fired long before reaching the peak 45,000 volt output seemingly dictated by the input.

And...

Suppose the plug is fouled with gas or oil or a mixture of same...by the time you get to ignition pulse #8 the probability that the plug has now been "unfouled" would be pretty high, would it not...?

lindy 911 05-08-2012 07:29 AM

Since the ignition fires at roughly 28 degrees before TDC, the compression process is still under way. The mixture is moving and turbulent. The flame front can sometimes be slower than the mixture movement in the cylinder and head and multiple sparks help ignite the total mixture quicker.

Bob Kontak 05-08-2012 08:09 AM

Quote:

Originally Posted by Quicksilver (Post 6735396)
the point that the second pulse comes so late is fascinating but I have have a much simpler argument why MSD is totally unnecessary and it applies to a much wider range of what people do with the ignition system on a car.

Here is the big defining reason in a nutshell:
You can't get more burnt then burnt.

I think that IS one of Loren's primary arguments as noted in his initial post.

Quote:

Originally Posted by lindy 911 (Post 6735535)
Since the ignition fires at roughly 28 degrees before TDC, the compression process is still under way. The mixture is moving and turbulent. The flame front can sometimes be slower than the mixture movement in the cylinder and head and multiple sparks help ignite the total mixture quicker.

I buy into this, especially with swirly top SC pistons and at lower rpms.


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