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I use 22/29 with 22mm sway bars f+r. Considering removing the rear bar as it it a bit too willing to rotate on entry to the tight turns of my local canyons. It feels pretty balanced steady-state. Much better than the 22/27 combo. The biggest improvement is the ride. It no longer obviously oscillates in pitch after a bump.
You have to include sway bars and geometric lateral load transfer when discussing steady-state over/under steer balance, and damping for transients. For me it is cheaper and easier to remove my squeaky old weltmeister than get new dampers. |
22mm/29mm torsion bars are fine for a street car......not so much for a serious autocross car or track car....
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To make the chart, I blatantly stole the data in columns ABC from instant-g.com. To get the sprung weights, I took my actual corner weights minus what I estimated my tire + wheel + hub + brake + lower half of the shock + ~1/2 the suspension arm might weigh. Totally guessed on those though. I am currently running 30mm bars in the rear, plus I stuffed my shock shafts with progressive bumpstops that also start ramping up my rates at any compression. I ran 23mm front t-bars last season. As stated, I think that was way too stiff, at least balance wise in relation to the front. For swaybars, I have a large (22.2mm) front underbody bar. Rules prevent me from running a through-body style bar. That made the front even stiffer. I have the stock Carrera rear bar. Even with all that, the car still rolls quite a bit: http://2.bp.blogspot.com/-EOo1BkYczI...81348740_o.jpg The roll is ok as long as your contact patches don't get effed up. There is good camber gain in the rear, not so good in the front. I've countered that with as much static front camber as I can get, which honestly isn't much. The tradeoff is slightly reduced straight-line braking performance. My two changes this offseason are to try and improve steady state balance. I dropped to 21mm front torsion bars. I also grabbed a larger rear bar to try off eBay. I'm concerned that the larger rear bar may make it harder to put down power on corner exit, but I'll give it a shot. My goal is 100% front weight transfer - aka I want the inside front just off the ground. Like so: http://2.bp.blogspot.com/-_InJvTZaOd.../TIRE+LIFT.jpg In this photo the car looks setup pretty good - outside tires aren't perfect, but relatively square to the ground. Lots of roll countered by static camber + camber gain. Check out the inside rear though and you can see where it might be tough to put power down - especially with an open diff. Unfortunately, this was not the normal attitude, I couldn't get the front to bite like this often. Hence the attempted balance change. Winders - do you have any idea what the practical limits for torsion bars are for a non-caged chassis? I decided to soften the front instead of stiffen the rear because of concern that I would be using the very undamped chassis as a spring too much if I went stiffer. |
Oh my, this autocross setup stuff is complicated. Glad I do rallycross with mine.
BTW I wonder what the best setup for that is. Running stock right now and it's never been beaten on dirt. |
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You are never going to have a situation where you have reasonable chassis balance and the front roll stiffness so soft you won't lift the inside front tire a bit in a turn near the limit. You have a better chance of keeping the front tire on the ground with an autocross car than you do a car on the big track. When I autocrossed, I wanted the car setup with almost too much oversteer. I wanted to fight the rotation, not have to try to induce it. On the big track, I still like a bit of oversteer...but not like I did autocrossing. |
Tweaks, as part of operation stop mid corner push:
Dropped front torsions from 23mm to 21mm. Trying a 22mm rear swaybar from the stock 18mm. Grabbed this off eBay for peanuts, anyone know what brand it is? http://i60.tinypic.com/359g0o1.jpg Expected an oversteering monster yesterday, but the car felt much more stable than last year. Granted the course was on the slower side. Going to keep the rear big bar on a little more and try at a higher speed event. Also going to try reducing rear camber a bit. I think I'm slightly above 3.0 degrees, supposedly the Dunlop Z2 don't need as much camber as some of the other tires. I'm hoping this will also reduce my chances of inside wheelspin. https://lh3.googleusercontent.com/--...+1+noplate.jpg Sitting in paddock yesterday. Representing our host, of course! |
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Reducing the rear camber will generaly reduce rear grip, but what you want to do is add grip to the front. When you add the rear sway bar you take from the rear and give to the front but when you make changes to the tires you are only affecting the one end.
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What I figure is reducing total roll via swaybar requires less static camber. I think I should pick up a pyrometer to back up the theory.
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It seems like suspension setup is almost an art. It is hard to keep all of the determining factors in your head. I found the following chart on here somewhere. I need to print a big poster and hang it in my garage for when I get confused.
http://forums.pelicanparts.com/uploa...1396347626.jpg |
Took the car down to the SCCA National Wilmington Match Tour this weekend. Had a great time.
Here is video of my Sunday runs. The car felt a lot better than last year, especially on concrete. There was a long 180° sweeper taken at ~50mph that would have just killed me on the old setup, the car felt much closer to neutral. Car felt better in slaloms, too. A friend pointed out that I was still pedaling the gas, which I think I started doing last year to plant the rear at each turn in point. Otherwise I would spin. Started trying to break the habit and drive slaloms more like a normal car. Felt way faster, but it was super hard to retrain my technique. Old habits die hard? I ended up getting clobbered pretty good by the S2000s and Miatas, but on day 2 I cleaned up a few lines and got a little more confidence in the car. Found enough time to make it at least a respectable loss rather than an all-out beating. http://i60.tinypic.com/qnv4av.jpg I stick out like a sore thumb in a sea of Japanese roadsters in STR. I had several spots where putting down power was an issue. The big rear bar plus the high grip concrete don't jive well with the open diff. I'm going to need to start an LSD fund if I want to try and keep pushing ahead with the car. I'd also really like to have my Bilsteins done by someone who knows autocross. I think the car can really improve in transition if they were done correctly. So, overall: I'm not terribly pleased, but I'm not all that discouraged, either. The car is locally competitive. It's super challenging yet still a ball to drive. I'm still very far from full prep, so there's lots of improvement room in the car. And driver mod is progressing. One final note - the car is a magnet. 20 people I didn't know stopped by to introduce themselves and ask questions. That didn't happen very often when I had 1 of 20 Minis or one of 15 RX-8s. Kind of neat, but also meant there were a lot of eyes that noticed how not fast I was. |
Have you changed tires...I was going to Hoosier. It seems that a smaller rear bar (smaller than front) would work best for rear wheel drive.
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I had a smaller rear bar in. I put the bigger one on to see. Ideally I should go with larger torsions in back, but trying the rear bar first was cheaper and less labor intensive. I should have enough front bar to keep a fair amount of load on the inside rear. I meant to bring the smaller rear bar with me and swap between days, but forgot it at home. Oops. I think the increased speed of load transfer and reduced total body roll of the large bar are outweighing the inside rear tire lift in the benefit department. |
I was going to to go with 21F 28R but decided to go to 23F 30R. What was your choice? Sorry I missed the earlier post 21/30 that seems too far apart...tell me how it works.
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Started at 23/30, way, way too front stiff. Dropped the fronts to 21mm. Car is better. Would really like to go to 21/32 and run the stock rear swaybar, or 21/33 and remove the rear sway altogether.
STR Carrera: Going Soft EDIT: Pics starting to trickle in from last weekend: http://i62.tinypic.com/2wqu8ph.jpg |
Others Ihave talked to RR and ER said that a 7mm difference F/R is preferrable. I was afraid I would get too much oversteer.
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You can't use a 7mm rule of thumb - stiffness isn't linear in relation to torsion bar diameter. It's diameter cubed or something.
I initially listened to the accepted recommendations. It didn't work for me, car drove and handled poorly. I've since gone to a traditional (non-911) approach to setting up a car and it's better so far. This is what is working for me: Fill out the chart I have linked earlier for your corner weights minus your unsprung weight. Aim for ~1.5 Hz for street, 1.75 Hz for dual purpose, 2.0 Hz for track on r-comps. If you want to follow the factory balance, go a little front stiff, but not a lot. Modern performance cars (including later model 911s) are about equal or slightly higher frequency in the rear. That may be a little aggressive for our less than ideal rear suspension geometry. Still trying to figure that out. If I keep getting faster, I'll keep on updating this thread. |
A couple of suggestions. Remember that a 911 is a unique car. Lots of weight in the rear. This can be an advantage or disadvantage, depending.
Basically what you want to do is get the car balanced between over and under steer. Too much understeer and you are pushing your front tires around and scrubbing off speed. Too much over steer and you can't get the power down getting out of the turns. Depending on the course, ie tightness of the turns, you may need to make some adjustments to your cars balance or your driving style. From your pictures, it looks like you could go stiffer. I like your idea of going to a bigger torsion in the rear. Then tune it with the rear sway. After basic balance, you can start working on transitions. Meaning, how does the car behave entering and leaving the corners. That comes down to shocks and alignment. You can do some research on alignment, some swear by some toe out, but I don't recommend it. Shocks help on transitions. I know a guy, who gets to an AX and adjusts his rear shocks to maximum stiffness. Says it helps the car rotate. Probably does. Most successful autocross I know with SCs and Carreras use custom valved Bilstiens. Personally I like the adjustability of Konis. I was having a problem with push in turns. I fixed it by lowering my front suspension a little, reducing my bump steer, and tightening up my front shocks. What was happening on my car was under power the front end would lift and the unweighted and miss-aligned tires pushed. I was also having trouble getting the power down coming out of corners. I softened the rear shock settings which helped a lot. Once you get to the point where the car is balanced you need to start fine tuning your settings. Have you measured tire temps or used shoe polish? At my last AX I was 6th top time of the day overall. The four cars ahead of me were all within .5 of a second of my time. That's like two percent difference. Also I think that your rubber in the shocks may be causing you problems. Once the rubber stops start to compress beyond a certain point the spring rate goes up rapidly which will upset your cars balance. Koni makes racing rubber bump stops which are supposed to be progressive. Porsche put their rubber bump-stops in their shocks so on the STREET soft torsions would not bottom out. JMO, Your results may vary. |
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Nice thread. I also AX my 84 and have put lots of thought and time into suspension, tires, exhaust....never ending!!! Tried a set of 17 with RE-11 tires and car felt like a dog! Maybe it was the added weight of the wheels but it felt dead. Even when stopping felt like I had an extra 500 lbs in the trunk. Didn't even bother AX'ing it with those wheels. Went back to 16's and it handles nicely.
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Thanks westcoast - very helpful.
Right now, steady state, the car is finally pretty balanced. At the event two weeks ago there was a fast ~50mph 180 degree sweeper. On last year's setup it would have been excruciating - I would have been angry waiting for the car to push it's way through. Instead, I had to play with the steering angle a bit as I was trying to find the right throttle position. Just how I want it. Probelm is, I don't like how I've gotten there. My 30mm rear torsions are way too soft. So I have that large rear sway on, AND I have my shock shafts stuffed with engineered bump stops to bring up the rear rate some more - though I have no idea how much. On top of that, I dropped my front torsions from my first guess (23mm) down to 21mm. I'm much happier with the action of the front - it feels like it's digging in and biting now, where before it felt like I really had to be gentle on my inputs to keep the front from "skittering." My next move is going to be to remove the two band-aid solutions in the rear, and try more rear torsion. I'm still open diff in the rear (LSD is out of the budget for now) and have a little trouble putting power down on occasion. The big rear sway made it worse, so being able to remove that sway should help. Also I'm probably getting progressive rate in the rear with the bump stops. A nice linear rate should be more predictable when I can pull those off. As far as shocks - that's something I'm pretty sour on. I understand what they are supposed to be doing, and I can feel how they are not doing it well on my car. It transitions poorly. Here's where I probably make 90% of this forum angry - I had Chuck at ER valve my Bilsteins. I told him what I wanted, what the intended use was, but didn't know enough to give him hard numbers. He said he knew what he was doing, not to worry. I've had several people take a look at my shock dyno charts, and say they're not even close to enough damping. In fairness, ER is not an autocross company, and probably not familiar with how to make a car work well between the cones. But I'm not happy about my hard earned cash spent there. It wasn't cheap. |
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Didn't we have this same discussion about 18 months ago Matt? https://lh4.googleusercontent.com/-D...o/DSC00709.JPG |
Paul,
My name is actually Mark. Maybe I have discussed this before. Do you have 17's on the Braid car for autocross? How do you like 'em? I am considering getting a set of 17" x 7/9" replica Fuchs with 225f/255r ZIIs but it would be an expensive test. Certainly the taller tires would look much better on the car and I could use the setup for street-only if they were less effective for autocross. If I had money to burn I would be trying a lot of stuff. I just went to a car control clinic as an instructor with test and tune autocross in the afternoon. I ran new BFG Rivals, 225/45-15 on all four corners and ran some pretty good times with two different drivers. They seem about as quick as the 205/50f-225/45r Nitto NT-01s I ran the last two years. More testing is needed and I can get an event or two out of the Nittos before they cord. |
I'm Matt. Paul and I both did pretty well yesterday, a pair of trophies and class wins for old P-cars:
http://i61.tinypic.com/2unzs4i.jpg Although he did so well because the condition of the lot made it more like a rallycross than an autocross. Check out that gravel spray: http://i62.tinypic.com/110aqad.jpg |
Matt & Paul,
Great job! Old 911s can still do it. Where is that pavement? I need to stay away from there. Our pavement was pretty shabby as well. There was a section of the 360deg that was treacherous yesterday.https://www.facebook.com/photo.php?fbid=4289539774055&set=gm.10152396873227 264&type=1 |
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It's replacement Ford Field in downtown Detroit opened 12 years ago and the poor Silverdome has been slowly rotting since. After hosting a few more monster truck rallies, it was a roller rink for a while, then they turned the parking lot into a drive-in theater which failed. They finally deflated the dome last year. Quote:
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Matt, I am still reluctant to go with the large rear T-bars with 21 mm fronts (Currently have 21F/26R). I drove the car at Mid-Ohio and it seemed stable but I was not pushing it becaues I didn't want to bend it and I was very tired.
I really must do more testing where I can push the limit and see what the car is doing. I would like to stay with the front 21mm bars. I am going to replace the control arm bushings and add an adjustable front sway bar to allow more tuning. I have old Koni sport shocks that may be another problem. The bump stops seem to be a way of increasing rear spring rate without going to stiffer bars...a quick way of testing. I did add the turbo tie rods and bump steer spacers. The car seems solid and is not sliding but I have alot of camber -1.8 R -1.5F. The tires are also getting hard and I flat spotted them tring to avoid a group of stopped cars. I have too many variables that may be causing trouble. |
Oh, for track work I would definitely be more conservative. I would follow the tried and true formulas on this forum to keep the heavy end behind you.
Autox likes a loosey goosey rear, as we don't see above 65mph too often. And the worst thing we can hit is a cone. While I have no problem going 11/10ths on an autocross course, 8/10ths was enough for me on the few track laps I did last year. Car was really pleasant and rewarding to have on track (I know why they are so popular out there) but my impending doom warning bells played in my head just a little louder than they have in other cars for me. |
Matt, have you added an adjustable front sway bar to allow solfter front Tbars? I noticed you have different bars but have you considered this option for tuning?
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I have an aftermarket front bar, but it's not adjustable. It's an OE style bar made my Addco that's 22.2mm, up from the stock 20mm. That should make it about 50% stiffer than the stock bar. Through-body bars aren't legal in STR.
STR Carrera: Front Swaybar I've looked at piecing together a custom adjustable bar that would be legal. I think it could be done with Speedway Engineering bits. A straight bar would fit in the OE underbody location. I'm concerned about clearance of the arms with the steering linkage, and not enthused about modifying / welding my a-arms to accept drop links. After all that, the kinematics wouldn't be ideal. Plus, the swaybar mounts to those weird loose brackets by the steering rack - I don't know how strong they are. So basically I bail on that idea every time I get that far. Another option for me is that Addco has a custom department. I don't think it would be very difficult to call them and ask for an 827 made out of 1" wire. That would be a 25.4mm bar, which I think would equate to 160% stiffer than stock. I contacted them once and they were swamped, never revisited that idea to know how much it would cost. Swapping underbody front bars is a PITA. I don't like how they attach at all. |
http://i62.tinypic.com/2mgw1m0.jpg
While I still have some improvement to do on the national level, I won STR in the Detroit region SCCA again yesterday making me 2 for 2 on the season. Car works great on the crappy / broken asphalt. Just eats it up. Now if I could only make the car work that well on concrete... Ride along video |
Congrats. Seems like you are getting that thing sorted out! The hybrid tire combo has got to be unique.
I'll be at a SCCA event in Medina OH this weekend competing in CS. BRZ, Z-cars and Miatas will be the main competition. |
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Several companies make drop links...you can modify the control arm to accept the link mount. The stock part is mounted in a rubber bushing that is not ideal for quick response. A hollow bar would be better and can be used on the rear with a after market drop link. I think that adjustable pieces are very important for tuning. A rear adjustable bar with your front bar would be better.
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Had a national event last weekend. The larger torsion bars I ordered showed up on Thursday, so I figure that's as good of time as any to pull apart the whole rear suspension on the car.
https://lh4.googleusercontent.com/-t...o/IMAG0765.jpg Old 30mm solid bar on top, new 33mm equivalent hollow bar on bottom. Note the bar is now the same size as the spline on one side. Engineering wise, I'm pretty sure this means that these are the biggest rear bars that are wise to use. https://lh4.googleusercontent.com/-r...o/IMAG0766.jpg Someone suggested the compliance in the spring plate bushings might be making the rear feel unsettled, so I bought a pair of Delrin ones to put in the outer locations only. I left the rubber on the inners just in case I hate the Delrin. Only an hour or so to change back to the rubber outers. Rules don't allow me to increase metal content in a bushing, so the ER ones are illegal. On the bright side, the Delrin ones were nice and cheap. https://lh5.googleusercontent.com/-Y...o/IMAG0756.jpg Quick re-corner balance and a half assed string alignment (this car is a pain in the dick to align) on Friday. That's without me in the car, btw. https://lh5.googleusercontent.com/-9...o/IMAG0768.jpg ...and headed straight to the Pro. With some young whippersnapper great grandson watercooler behind me. https://lh5.googleusercontent.com/-j...o/IMAG0776.jpg Out of the 21 car class, I was the only one with a roof. http://i60.tinypic.com/255s9cj.jpg Ok, this is going to sound really bad, but I ended up 18th out of 21. Now keep in mind that this was against the best drivers in the midwest in the best prepared cars. I expect to see many of them in the trophies at Nationals, and would not be shocked to see any of the top 6 crowned National Champ. Tough crowd. On the LH course the car felt really good - best it's ever felt on concrete. My 32.085 over there was midpack in the field. On the RH course I struggled to find grip. It was a little bumpier, and my Blisteins are valved for 23/30, not the 21/33 I am at now. I went nearly a second slower on what is supposed to be a perfectly symmetrical second course. Several people were faster on the right, so I know it wasn't a course issue. So positive thinking, if the car were to work as well on the right as it did on the left, I would be about 1 second out of the trophies over sixty seconds of course. I've got room to improve the car - the open diff was noticeable. The shocks are all wrong and not exactly high tech. There's not enough front swaybar. I still have maybe 100lb of legal weight reduction left to do. I'm on an OTS Steve Wong tune, stock headers, on a motor that's likely a little tired. And I aligned the thing myself in the garage. Do most of that and I think that I would be capable of battling for a trophy. Put in one of those freaks of nature drivers too, and maybe, just maybe, a Carrera could be nationally competitive vs. the S2000 / NC Miata. |
If you are allowed headers, I would not hesitate. It makes a big difference on those 3,2s.
Beating a well driven and prepared S2000 is a lofty goal. Keep up the effort and who knows. Ever thought of entering a PCA event? |
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When the race budget gets big enough, next big purchase is going to be an LSD. It's really going to hurt the wallet, but I think it will pay off big time, judging by how much wheelspin I'm now getting. I'd love to do a PCA autocross, but neither of the Detroit area clubs seem to put them on. |
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