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Tony
Join Date: Sep 2007
Location: Cincinnati, OH
Posts: 1,149
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Master cylinder & brake booster remove - Rennline strut brace
I am trying to install a Rennline 3 point strut tower brace that ties into the chassis under the brake booster assy. Is there a way, without completely removing it, that I could raise it by a half inch in order to sneak the Rennline brace under it? Or do I have to remove the several bolts, electrical connections, brakes lines etc. I tried the bottom four nuts but it won't budge. Heard there is a 17mm bolt on the side, and one in the footwell but I haven't messed with those yet. Car is an 87 Carrera.
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The Rennline products I have purchased came with installation instructions. Their website also has the instructions available to print/view. You may want to see if their instructions give you any suggestions.
I have two-point strut tower braces, so the brake booster was not an issue. BER |
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Tony
Join Date: Sep 2007
Location: Cincinnati, OH
Posts: 1,149
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Instructions unfortunately don't detail the booster removal.
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Join Date: Dec 2012
Location: Seattle
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To get that half inch I think you will need to disconnect the support rod connecting the booster housing to the pedal cluster.
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1982 911 Targa, 3.0L ROW with Webers |
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Tony
Join Date: Sep 2007
Location: Cincinnati, OH
Posts: 1,149
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![]() Photo of the brace
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Tony 22 GT4 04 E46 M3 87 Carrera (sold - craving aircooled again) 12 991 Carrera (sold) |
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I have never added the strut brace myself, but I did have to remove the booster once.
Here is a picture of what's under it. I would think that you would have to disconnect the connector to the brake pedal underneath to give you some slack - then with the 4 mounting nuts off, you should be able to gently move the unit upward. I would carefully watch the reservoir - the vacuum line to the booster, and the small brake lines to the master cylinder to see that they could be lifted a bit. I think you would be able to lift a bit, and then pivot some of it up. But I DO NOT know for sure. EDIT - front of car is on the left. you may be able to see the leak (puddle) I had under the booster which brought me to this project in the first place.
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Dan '87 Targa Carrera 3.2 - Fabspeed Cat Bypass, M&K Muffler, SW Chip Venetian Blue Last edited by steely; 01-03-2015 at 02:06 PM.. |
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Quote:
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Dan '87 Targa Carrera 3.2 - Fabspeed Cat Bypass, M&K Muffler, SW Chip Venetian Blue |
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Could this connector be disconnected under the dash?
EDIT - rotated during upload - gol durn it. Can you see the connector I am referring to? It is the point at which the rod is pivoted since I suspended it to work under the dash.
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Dan '87 Targa Carrera 3.2 - Fabspeed Cat Bypass, M&K Muffler, SW Chip Venetian Blue |
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Tony
Join Date: Sep 2007
Location: Cincinnati, OH
Posts: 1,149
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Thanks Dan - I see the connector. Very enlightening ... I did not realize the brake pedal connected through the bottom ( although I should have figured it out).
I'll try to disconnect that and see if I can lift it up a little. Any tricks to disconnecting the brake pedal actuator? Simple cotter pin?
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Tony 22 GT4 04 E46 M3 87 Carrera (sold - craving aircooled again) 12 991 Carrera (sold) |
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It's a re-useable pin, not expendable like a cotter. Only key here is to replace on same side. You will have to remove the Master Cylinder mounting bolt underneath. This bolt, and the 4 mounting bolts should be torqued to 18 ft-lb. You wouldn't happen to have a Bentley manual would you? You may have to remove any heating/air duct work that is in the way near the booster / Master Cyl.
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Dan '87 Targa Carrera 3.2 - Fabspeed Cat Bypass, M&K Muffler, SW Chip Venetian Blue |
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Tony
Join Date: Sep 2007
Location: Cincinnati, OH
Posts: 1,149
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Yes I have a Bentley, but I always find that there ar things (tricks) that get left out. Like where exactly to push when disconnecting an electrical connector (not that I am doing that now).
Anyways thanks for the help. I have the cotter pin out, but in order to remove the bolt, I have to remove a brass colored support that is right next to it - seems to connect down to the base of the clutch pedal. Gotta pause to watch the NFL playoffs - I'll let you know how it goes.
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Tony 22 GT4 04 E46 M3 87 Carrera (sold - craving aircooled again) 12 991 Carrera (sold) |
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I have the same Rennline brace in my car and the bracket goes on top of the master cylinder. If you placed it underneath, it would cock the booster/ mc cylinder, unless you shimmed the back side the same amount. There is minimal thread on the m/c stud sticking above the Rennline bracket so I suggest some Locktite just to be sure. It made a very positive difference to my car, enjoy.
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I read the directions on the rennline site and this point is nowhere to be found. Definitely makes it a much easier install.
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1982 911 Targa, 3.0L ROW with Webers |
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Yeah, I did the same thing - I found that the link to the 3-point instructions only brought up a copy of the 2-point installation instructions. I couldn't find them in other words.
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Dan '87 Targa Carrera 3.2 - Fabspeed Cat Bypass, M&K Muffler, SW Chip Venetian Blue |
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Here is what I found to work for me. I first copy the photos from my iPhone to my PC. If I try using these pix on any forum they will turn sideways or even upside down, so the next step is to open the pictures I want to upload and just save them, without doing anything with them, then upload them. That seems to solve the problem.
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Gilles & Kathy Happiness is not having a Porsche in the garage... Happiness is having a Porsche on the road! ![]() 86 Porsche 911 Cabriolet, 2011 BMW 1200RT, 03 Saab 93 Cabriolet, 06 MB E350 Estate |
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I upload to photobucket
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Maybe it is the original source (camera or one of several phones I have used) and/or the orientation/aspect? I should go back and look. It doesn't do it all of the time.
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Dan '87 Targa Carrera 3.2 - Fabspeed Cat Bypass, M&K Muffler, SW Chip Venetian Blue |
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Dan '87 Targa Carrera 3.2 - Fabspeed Cat Bypass, M&K Muffler, SW Chip Venetian Blue |
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Quote:
However, I doubt Rennline would suggest installing the diagonal brace bracket under the PB unit. Doesn't the bracket mount on top/beside it? Suggest calling Rennline customer service to confirm. Sherwood |
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Tony
Join Date: Sep 2007
Location: Cincinnati, OH
Posts: 1,149
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Holy crap you guys are right - thanks! I was just about to remove the pin connecting the brake cables. Thankfully I didn't get too far.
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Tony 22 GT4 04 E46 M3 87 Carrera (sold - craving aircooled again) 12 991 Carrera (sold) |
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