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-   -   ismoto - first project - backdated custom 911 (http://forums.pelicanparts.com/porsche-911-technical-forum/892247-ismoto-first-project-backdated-custom-911-a.html)

ismoto 11-23-2015 07:10 AM

ismoto - first project - backdated custom 911
 
i was reading a lot here on pelican so i thought it would be about time to contribute some stuff..

well, as many of you, i started dreaming of a 911 when i was little, wondering if i would ever drive one or own one. my first one was a (1:43) 1975 911 turbo in green metallic, my dream car and i was 7 years old.

a couple of years later - still in love with 911s - it was time to buy one. but which model? honestly, i test-drove them all - aircooled ones to be 100% correct. started with a '95 993, a '91 964 then, a '88 WTL Carrera 3.2, then a '68 911L, a '71 911T, a '84 Carrera 3.2 and last but also least a '83 911SC. my gut feeling told me that my search has an end. this was how an 911 should feel like. but i was more in love with the looks of the early cars. then i learned about the interchangeability of parts and learned about backdating. well, quite a project. before that i have changed oil and exchanged brake pads. but a full restauration and backdating project? okay ..

this is what i bought, a '83 911SC with a little over 300.000 miles, bad respray in burgundy with burgundy interior. spent most of her life in san diego, moved to florida with the po and this is the moment when it arrived at my place.

http://forums.pelicanparts.com/uploa...1448291344.jpg
http://forums.pelicanparts.com/uploa...1448291355.jpg
http://forums.pelicanparts.com/uploa...1448291367.jpg
http://forums.pelicanparts.com/uploa...1448291378.jpg

ismoto 11-23-2015 07:20 AM

when i started with the project, i had no idea about porsches, no idea about electricity, gears, engines, leather upholstery, glue in a headliner or even painting. i knew it would be a great adventure and i couldnt wait to see how it would turn out in the end.

i started to get rid of all the parts inside the car since i was sure it wouldnt want my interior to be burgundy red. removed the carpet, backseats, door covers and pulls, rear quarterts, basicly everything burgundy. and i changed the steering wheel.

http://forums.pelicanparts.com/uploa...1448291686.jpg
http://forums.pelicanparts.com/uploa...1448291699.jpg

surprisingly, little to no rust, only a little spot under the drivers side backseat. after the interior has gone, i started to get rid of other unnecessary things like the cruise control, airconditioning and the extra heating blower. wasn't all that easy but i had help from a friend who bought a porsche two years ago.


http://forums.pelicanparts.com/uploa...1448291905.jpg
http://forums.pelicanparts.com/uploa...1448291920.jpg
http://forums.pelicanparts.com/uploa...1448291937.jpg
http://forums.pelicanparts.com/uploa...1448291951.jpg

by the way, thats me in the last picture. tried to hide but these smartphone junkies all around me, you know what I mean..

ismoto 11-23-2015 07:41 AM

then the process of dismantling started. took as many photos as i could even though i was sure i would miss out something and require help later on.

this was the day i started my project.
http://forums.pelicanparts.com/uploa...1448292932.jpg
http://forums.pelicanparts.com/uploa...1448293157.jpg
http://forums.pelicanparts.com/uploa...1448293192.jpg
http://forums.pelicanparts.com/uploa...1448293225.jpg
http://forums.pelicanparts.com/uploa...1448293247.jpg

and by the end of day 1 it looked like this

ismoto 11-23-2015 07:43 AM

next thing was to pull out the engine and trans for an overhaul and a few upgrades

http://forums.pelicanparts.com/uploa...1448293322.jpg
http://forums.pelicanparts.com/uploa...1448293343.jpg
http://forums.pelicanparts.com/uploa...1448293366.jpg

ismoto 11-23-2015 07:49 AM

http://forums.pelicanparts.com/uploa...1448293546.jpg
http://forums.pelicanparts.com/uploa...1448293565.jpg

removed the sunroof but needed something fun so i drilled my doorhandles, beadblasted them and have them re-chromed for later..

http://forums.pelicanparts.com/uploa...1448293631.jpg

removed all the gauges then and took tons of pictured of the cable attached

http://forums.pelicanparts.com/uploa...1448293671.jpg
http://forums.pelicanparts.com/uploa...1448293728.jpg

kagangen 11-23-2015 07:52 AM

good start.

ismoto 11-23-2015 07:55 AM

i decided to go fiberglass due to two facts. one, it's cheaper and two, it's lighter.

so i started fitting the rs rear bumper ..
http://forums.pelicanparts.com/uploa...1448293914.jpg

.. but i didn't like the look of the all-plastic bumper and i wanted the chrome bumper overriders so i bought a new panel, new chrome overriders and used my little dremel to cut the fiberglas bumper in pieces ..

http://forums.pelicanparts.com/uploa...1448294050.jpg
http://forums.pelicanparts.com/uploa...1448294388.jpg

like it much better and even better with the chrome overriders attached. oh but there was something missing - the plate ..

http://forums.pelicanparts.com/uploa...1448294099.jpg

way better ..

ismoto 11-23-2015 08:00 AM

at some point in the middle of my project i needed to encourage myself to go on and so i had to do something else.

i wanted a center filler gas tank so i removed all the rubber from the gas tank
http://forums.pelicanparts.com/uploa...1448294260.jpg
http://forums.pelicanparts.com/uploa...1448294245.jpg

i also wanted a nice and shiny gear lever so i polished it
http://forums.pelicanparts.com/uploa...1448294223.jpg

ismoto 11-23-2015 08:04 AM

the front was very easy, pretty much a bolt on job.

http://forums.pelicanparts.com/uploa...1448294606.jpg
http://forums.pelicanparts.com/uploa...1448294622.jpg
http://forums.pelicanparts.com/uploa...1448294636.jpg

ismoto 11-23-2015 08:05 AM

next step - paint .. uh, there are so many cool colors out there ..

but i started with grinding and the prepaint

ismoto 11-23-2015 08:08 AM

http://forums.pelicanparts.com/uploa...1448294737.jpg
http://forums.pelicanparts.com/uploa...1448294752.jpg
http://forums.pelicanparts.com/uploa...1448294773.jpg

oh yeah - forgot to mention: had to cut a hole for the center filler gas tank and weld some metal to the gas tank .. easy job ..

http://forums.pelicanparts.com/uploa...1448294864.jpg

ismoto 11-23-2015 08:11 AM

but i knew it would come one day. i tried to ignore the question until the day came ..

WHAT COLOR DO I WANT???

well .. it all started with a toy and that was green metallic. green metallic maybe? but this was a early turbo color. how about tangerine? most porsche rallye successes were won in this color. or? or? how about .. i don't know which color to choose. a porsche color? or any other? or the original color?

pelicans, what color? suggestions are very welcome and much appreciated!

Mick_D 11-23-2015 08:20 AM

I need to choose a color soon myself. My three current faves are Emerald Green Metallic, Cobalt Blue Metallic, and Anthracite Metallic. The interior colors would have to change depending on what I finally choose. Currently leaning toward Cobalt Blue with medium gray inside. That'll change in about ten minutes.
Oh then there's that awesome Ruby Red metallic, or Ivory Pearl, or...

OK truthfully I have overthought this for a long time. There are two basic 'camps' when picking a color: Conservative or attention-getting. I'm kind of tired of being conservative, I think.

ixxify 11-23-2015 08:20 AM

if I would do such a project, I would go for either LIGHT IVORY, TANGERINE or AUBERGINE

whats your pick, ismoto?

ismoto 11-23-2015 08:28 AM

@Mick_D - i know exactly what you mean .. those few colors i mentioned are just the tip of the iceberg, there are other colors in my mind .. like jade green, light yellow or black ..

@ixxify - tangerine is one of my picks too but i guess i will keep this car forever so i might wanna choose something i will still like in 15 yrs. but what?

WHAT ARE YOUR FAVOURITE COLORS?! PLS POST COLORS AND PICTURES

jimtweet 11-23-2015 08:58 AM

which brand fiberglas fenders and hood are you using

ismoto 11-23-2015 09:05 AM

@jimtweet - interesting question.. bought them at a booth at techno classica trade fair in essen, germany last year and had them shipped to me.. if i remember right it was carpoint.de but i could be mistaken since i bought parts from so may suppliers..

Mick_D 11-23-2015 09:08 AM

Here's my current favorite, Cobalt Blue :
https://scontent.cdninstagram.com/hp...42502703_n.jpg

Then this one, Anthracite Metallic:
https://scontent.cdninstagram.com/hp...42553025_n.jpg

The more I look at this car the more I really like it, Zinc Metallic:
https://scontent.cdninstagram.com/hp...74813678_n.jpg

Problem is that the last three cars I've owned or driven were a shade of silver. I have almost talked myself out of a shade of silver or gray because of that.


I am pretty sure I'm going to end up with the frosted RSR finish on the rims.

I can't find the shade of green I want on a Porsche. Emerald Green, metallic.
http://www.801kustomz.com/lowriders/...atterns1_3.jpg

I also like Ruby Red.
The original color on my car was 406, gold metallic. I could go that way. OR Casablanca Beige metallic, a brighter deeper gold.

Oh here, before I forget here's a web page listing a lot of official factory colors for Porsche:

elferclassic • Fahrzeugfarben

It loads a little slow but I think it's a nice resource.

This choice is hard to make for me.

ismoto 11-23-2015 09:17 AM

@Mick_D: what model is your 911? reason i am asking is that I think the colors look different on the different models, e.g. those early models look great in orange, gulf blue, yellow or jade green, the younger ones not. not only b/c of the trim ..

which i forgot to mention - i will go for the chrome trim on my car, early mirrors and a chrome/aluminium rollbar..

coming back to your colors: i do like the zinc, the '84 i test-drove was zinc and i loved it!

how about gulf-blue or jade-green?

Mick_D 11-23-2015 09:23 AM

It's a '75 S with the widebody fenders bumpers rockers and tail. It looks like an early 930. Or it will;)
I will probably do blackout trim.
I am pretty sure I want a metallic finish.

ismoto 11-23-2015 09:40 AM

@Mick_D - okay, got it .. then i'd go for one of the early Turbo colors, the gold or blue metallic ..

Mick_D 11-23-2015 09:47 AM

I get where you're coming from. Minerva Blue is a nice color.

ismoto 11-23-2015 10:08 AM

@Mick_D - yeah, i'd go for that one ..

Mick_D 11-23-2015 10:36 AM

WE shall see!

ismoto 11-23-2015 10:27 PM

it took me quite some time to make up my mind .. and this is how it turned out - it's a silver that was used in 1958 for the 356.

nice one, i really love it ..

http://forums.pelicanparts.com/uploa...1448346393.jpg
http://forums.pelicanparts.com/uploa...1448346405.jpg
http://forums.pelicanparts.com/uploa...1448346418.jpg
http://forums.pelicanparts.com/uploa...1448346434.jpg

ismoto 11-24-2015 06:45 AM

all parts dried out and the assembly started, all fiberglas parts as well as the engine and trans

http://forums.pelicanparts.com/uploa...1448376087.jpg
http://forums.pelicanparts.com/uploa...1448376143.jpg
http://forums.pelicanparts.com/uploa...1448376193.jpg


next big project - muffler. the orginal came with the car but i wanted something with a bit more sound, more darker growling .. so i found a dp11 muffler and tried to mount it onto the car.

http://forums.pelicanparts.com/uploa...1448376299.jpg

the dp11 was built to fit under a SC/Carrera bumper but not under the way smaller earlier 911 bumper. to be honest, it looked horrible.

ismoto 11-24-2015 06:47 AM

http://forums.pelicanparts.com/uploa...1448376435.jpg

so i made a few adjustments to make it fit under the bumper

ismoto 11-24-2015 08:57 AM

next step - grille .. got a used one from pelican but the black was not that great anymore .. so I took it apart and resprayed the black, reassambled it - looks great!

http://forums.pelicanparts.com/uploa...1448384227.jpg
http://forums.pelicanparts.com/uploa...1448384240.jpg

ismoto 11-24-2015 09:02 AM

next step - interior .. well, i ve removed anything previously but i wanted some sound deadening so i searched the net and found a product called alubutyl, some aluminium with some tar on it - sticky and therefore great for my plan .. so i started installing it ..

http://forums.pelicanparts.com/uploa...1448384476.jpg
http://forums.pelicanparts.com/uploa...1448384493.jpg

and after a day or so it looked like this ..

http://forums.pelicanparts.com/uploa...1448384526.jpg
http://forums.pelicanparts.com/uploa...1448384560.jpg

and i found some old insulation that was good for "seats", just in case anyone would sit there for a short ride ..

ismoto 11-24-2015 09:06 AM

had to stop finishing it so i started with the headliner .. found plenty of useful information hier on pelican so i started to do it myself ..

http://forums.pelicanparts.com/uploa...1448384719.jpg

easier than expected, even around the sunroof - a piece of cake. what i suggest is using those paperclip pieces, helps you a lot .. and start at one side and go step by step. i bought a rubber glue which worked perfect for me ..

ismoto 11-24-2015 09:13 AM

after the alubutyl i used 4mm foam as another layer and the carpet right after that ..

http://forums.pelicanparts.com/uploa...1448384949.jpg
http://forums.pelicanparts.com/uploa...1448384968.jpg

i decided to buy new but old 70s style leather seats and i found a leather dealer nearby with exact the same leather which i bought to reupholster the rear quarters and the door panels .. and maybe more ..

http://forums.pelicanparts.com/uploa...1448385056.jpg

not perfect but okay for my first try .. after installment i try-fitted the rollbar which i found on ebay .. and installed it on top of the rear quarters for a better look ..

http://forums.pelicanparts.com/uploa...1448385111.jpg
http://forums.pelicanparts.com/uploa...1448385176.jpg

ismoto 11-24-2015 09:20 AM

i guess porsche stopped installing rear pop-out windows in 1977 but i wanted to go chrome trim and also with the pop-out windows .. so time to install them .. had to remove a small metal stripe from the b-pillar in order to get them in and had to use pop rivets in order to mount the locking lever.

looks fantastic ..

http://forums.pelicanparts.com/uploa...1448385630.jpg

SCWDP911 11-24-2015 10:47 AM

looks really great! Love the color, and some of your details you are working on. You ought to look at Al Ikosmal's perforated grilles - one in black would look awesome with that silver in my opinion.

http://forums.pelicanparts.com/porsche-911-technical-forum/602269-do-you-like-my-new-grille.html

I think this picture, but with a chrome trim around the edge of th grille, as well as chrome fasteners for the grille would tie on nicely with what you are doing.

http://forums.pelicanparts.com/uploa...1302488221.jpg
http://forums.pelicanparts.com/uploa...1302488257.jpg
http://forums.pelicanparts.com/uploa...1302488285.jpg

ismoto 11-24-2015 12:21 PM

@SCWDP911 - looks fantastic, was the molding glued to it? would be an option for project number two ..

ismoto 11-24-2015 09:51 PM

anyway .. interior .. i wanted it to be simple but nice so i closed the holes for radio, heater and the glove box and made a new dash. bought some silver leather from my leather dealer in order to match the outside color a bit ..

http://forums.pelicanparts.com/uploa...1448430607.jpg

next step seats .. installed the new seats that i bought and i must say - it looks fantastic ..

http://forums.pelicanparts.com/uploa...1448430657.jpg
http://forums.pelicanparts.com/uploa...1448430705.jpg

ismoto 11-25-2015 04:04 AM

door panels .. i kinda liked the rs style and the supersimplistic approach .. i figured, i only need a hole for the manual window regulators and a open/close mechanism. took some of the leftover silver leather and cut a stripe, glued it together and sewed it together, punshed holes into the panels and found some metal loops for the silver stripe .. and installed it .. looks fantastic imo .. what do you guys think?

http://forums.pelicanparts.com/uploa...1448453037.jpg

ismoto 11-25-2015 04:06 AM

found an early talbot mirror which i like the best .. matches the chrome trim and gives the car a racy look ..

http://forums.pelicanparts.com/uploa...1448453170.jpg


also installed all the glas .. i suggest using the original porsche rubber, anything else is rubbish ..

http://forums.pelicanparts.com/uploa...1448453195.jpg

ismoto 11-25-2015 04:10 AM

also found NOS 8x16 fuchs wheels for the back and took the old 7x16 and had them polished, anodized and painted so they look similar, new rubber and i am almost ready to go ..

http://forums.pelicanparts.com/uploa...1448453288.jpg
http://forums.pelicanparts.com/uploa...1448453316.jpg
http://forums.pelicanparts.com/uploa...1448453332.jpg
http://forums.pelicanparts.com/uploa...1448453352.jpg

also added the re-chromed door handles - looks awesome ..

http://forums.pelicanparts.com/uploa...1448453385.jpg

http://forums.pelicanparts.com/uploa...1448453398.jpg

ismoto 11-25-2015 04:13 AM

back is ready .. guess i need to adjust the ride-height ..

http://forums.pelicanparts.com/uploa...1448453514.jpg
http://forums.pelicanparts.com/uploa...1448453528.jpg

next step - front ..

http://forums.pelicanparts.com/uploa...1448453577.jpg

Cairo94507 11-25-2015 05:28 AM

That's is a lot of work; I love the color.


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