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-   -   Rothsport ITB 3.2 new build (http://forums.pelicanparts.com/porsche-911-technical-forum/952600-rothsport-itb-3-2-new-build.html)

rsscotty 04-08-2017 01:28 PM

Rothsport ITB 3.2 new build
 
This is our most recent build for a customer. It is a 3.2 with 964 cams, unleaded premium pump fuel, custom 964 resonance plenum, stock cylinder heads, B&B headers with heat, our custom shortened 997 muffler, tailpipes will be configured to exit cars bodywork, Motec M84 dual lambda, coil on plug with external ignitors. A duplicate intake is being painted the same color as the upper valve covers.
269 hp with a long flat torque curve. Should be fun to drive.

http://forums.pelicanparts.com/uploa...1491686463.JPG

http://forums.pelicanparts.com/uploa...1491686541.JPG

http://forums.pelicanparts.com/uploa...1491686573.JPG

http://forums.pelicanparts.com/uploa...1491686624.JPG

http://forums.pelicanparts.com/uploa...1491686654.JPG

http://forums.pelicanparts.com/uploa...1491686675.JPG


http://forums.pelicanparts.com/uploa...1491686695.JPG
http://forums.pelicanparts.com/uploa...1491686716.JPG

Tremelune 04-08-2017 02:21 PM

Yowza. What lead to the decision of the 997 muffler?

blockhed 04-08-2017 02:44 PM

Why not a 991 muffler?

robcf 04-08-2017 03:29 PM

Dyno graph?

Fast Mike 04-08-2017 03:32 PM

I dig it. Excellent work.

sp_cs 04-08-2017 03:33 PM

Assuming the t-piece for the air filter and the one below with the resonance flap also fit a 993 plastic intake?

If so, am I able to buy these parts individually from you?

rsscotty 04-08-2017 04:18 PM

Quote:

Originally Posted by Tremelune (Post 9543464)
Yowza. What lead to the decision of the 997 muffler?

This is the only high quality muffler we could find that packaged well behind the engine....(we will be using the factory support clamps for the in car install). This muffler also makes good power on the dyno for the 3.2 and 3.5 engines we have made them for and fits behind the bodywork, even on 73 and earlier cars. It has nice sport muffler tone and has no drone, so suited for a street driver.

The 991 muffler is similar, but uses 3 pipes since it has the vacuum operated valve for noise or quiet mode.

robcf 04-08-2017 04:43 PM

Whats the width of the muffler? By shortened do you mean the entry to the muffler?

Although there has been a reasonable increase in hp and torque, im sure with the ITB this engine is rather snappy.

Why did the owner choose not to increase the displacement?

kenikh 04-08-2017 04:44 PM

That motor wants 993 Super Sport cams.

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Steve@Rennsport 04-08-2017 05:14 PM

Quote:

Originally Posted by kenikh (Post 9543617)
That motor wants 993 Super Sport cams.

Sent from my Nexus 6P using Tapatalk

The 993 SS cam is a great choice for a larger engine, however in the 3.2, one gives up low-end torque, something counter-intuitive with that displacement & stock gears :)

kenikh 04-08-2017 05:19 PM

The client is always right, but I know what I like. I have them in my high comp 3L SC and loooooove the top end shove.

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Canada Kev 04-08-2017 09:43 PM

Is it just the lighting or is the upper valve over on the right side a different colour than the left?

famoroso 04-09-2017 03:38 AM

Quote:

Originally Posted by robcf (Post 9543615)

Why did the owner choose not to increase the displacement?

What would the HP & torque estimate be for a 3.4 liter version?

Thx

sc_rufctr 04-09-2017 04:03 AM

The headers look gorgeous... Any chance of a better photo?

http://forums.pelicanparts.com/uploa...1491686654.JPG

sp_cs 04-09-2017 01:14 PM

SmileWavy

Quote:

Originally Posted by sp_cs (Post 9543520)
Assuming the t-piece for the air filter and the one below with the resonance flap also fit a 993 plastic intake?

If so, am I able to buy these parts individually from you?


rsscotty 04-09-2017 03:07 PM

Some of our EFI parts are only available within an assembly. You can check with Jeff, as he makes those decisions.

rothsport@frontier.com

rsscotty 04-10-2017 11:37 AM

Quote:

Originally Posted by sc_rufctr (Post 9543957)
The headers look gorgeous... Any chance of a better photo?

http://forums.pelicanparts.com/uploa...1491686654.JPG

Here are a few more shots of the headers.

The width of the muffler main case is 24" after our customized shortening.



http://forums.pelicanparts.com/uploa...1491852923.JPG

http://forums.pelicanparts.com/uploa...1491852923.JPG

http://forums.pelicanparts.com/uploa...1491852923.JPG

http://forums.pelicanparts.com/uploa...1491852923.JPG

rsscotty 04-10-2017 11:55 AM

Quote:

Originally Posted by famoroso (Post 9543944)
What would the HP & torque estimate be for a 3.4 liter version?

Thx


We built a 3.4 with different cams and exhaust, same comp ratio and cylinder heads that made 310 hp @ 6500 compared to this engine 270 @ 6100.

The 3.4 torque 232 ft lbs @ 4100
3.2 torque 210 ft lbs @ 4100

The upper range of torque 3.4=258 ft lb @ 6300
3.2=222 ft lb @ 6300

3literpwr 04-10-2017 12:15 PM

I went the 997 muffler route also. it's pretty tidy and was able to be modded to work with my SSI. That said, the SSI's im using may be too small for a 7500 rpm 3.0.

http://forums.pelicanparts.com/uploa...1491855257.JPG

sp_cs 04-10-2017 12:50 PM

Quote:

Originally Posted by rsscotty (Post 9544565)
Some of our EFI parts are only available within an assembly. You can check with Jeff, as he makes those decisions.



rothsport@frontier.com



Thanks for that, will drop Jeff an email

DeltaBravo 04-10-2017 01:05 PM

[emoji44],any chance that would pass cali emissions?


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kenikh 04-10-2017 01:06 PM

Quote:

Originally Posted by DeltaBravo (Post 9545768)
[emoji44],any chance that would pass cali emissions?


Sent from my iPhone using Tapatalk

Sniffer, easily. But CA requires a visual inspection, so NO. Not even with Cats.

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sp_cs 04-10-2017 01:26 PM

Quote:

Originally Posted by rsscotty (Post 9545701)
We built a 3.4 with different cams and exhaust, same comp ratio and cylinder heads that made 310 hp @ 6500 compared to this engine 270 @ 6100.



The 3.4 torque 232 ft lbs @ 4100

3.2 torque 210 ft lbs @ 4100



The upper range of torque 3.4=258 ft lb @ 6300

3.2=222 ft lb @ 6300


Those are superb figures - my 3.4 with dc20 and the standard exhaust hit 270bhp/245 lbft after a live remap. I'm now moving to a 3.5 via a Gt3 crank, William Knight cams, ITBs and 993 plastic plenum. My main restriction will be the SSIs however i hope to match your figures

rsscotty 04-10-2017 03:23 PM

Finished engine
 
This is the look after all the painted pieces arrived.http://forums.pelicanparts.com/uploa...1491866544.JPG

http://forums.pelicanparts.com/uploa...1491866544.JPG

http://forums.pelicanparts.com/uploa...1491866544.JPG

'76 911S 3.0 04-10-2017 03:38 PM

Work of art!

My only question is why was there no SCL on the ends of the shrink at the connector ends? The glue lined shrink helps to resist water infiltration into the harness that heat shrink alone will not prevent. Just food for thought.

Canada Kev 04-10-2017 05:13 PM

Quote:

Originally Posted by rsscotty (Post 9545937)

Oooo, pretty... ;)



Quote:

Originally Posted by rsscotty (Post 9545701)
We built a 3.4 with different cams and exhaust, same comp ratio and cylinder heads that made 310 hp @ 6500 compared to this engine 270 @ 6100.

Scott, you say you used the same cylinder heads on the 3.4. You didn't go twin plug?

jmz 04-10-2017 05:56 PM

OK, I think I want one. Nice looking hardware.

How does that plenum work compared to something like Borla or PMO itb?

Could it be adapted to my hot rod 3.0 with TWM ITB Stacks
with Elgin Mod S cams? ...just curious is all.

jmz 04-10-2017 05:58 PM

OH, We need a sound clip too.

Charles Freeborn 04-10-2017 06:38 PM

Beautiful work as always.


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SoCalSK8r 04-10-2017 06:39 PM

Quote:

Originally Posted by rsscotty (Post 9545937)



Wow, wow, wow


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gwag 04-10-2017 06:42 PM

Really nice work.

Is the resonance plenum 'passive', ie does it work simply by its geometry/shape??

Or does it have active valves that open and close??

If it is active, what controls the valves?? What program??

rsscotty 04-10-2017 06:56 PM

The resonance plenum is functional and programmed by the Motec M84 auxillary output function based on engine rpm. They typically switch between 5100 and 5500 on this particular intake and are tuned on each engine for the best power and least disruption of the torque curve. Inside the smaller cross tube (in the center) is the butterfly, which is either open or closed depending on rpm.

There is a vacuum canister which is a OEM 964 part and I use an OEM vacuum valve along with a Pierburg 993 style switching valve.

Canada Kev 04-10-2017 07:43 PM

Is that the vacuum canister beside the air filter?


http://forums.pelicanparts.com/uploa...1491686573.JPG

http://forums.pelicanparts.com/uploa...1491866544.JPG

Tremelune 04-11-2017 08:13 AM

Very cool. I'm surprised it's not done on more ITB setups (although who doesn't love those stacks).

Is there room to change that air filter without pulling the motor? Is there less room for a filter facing forward? I guess it interferes with the decklid, or perhaps there is turbulence by the fan?

rsscotty 04-11-2017 10:22 AM

The air filter is easily removed with the engine in the car.

On our Spec 911 race cars we have the filter facing the rear as the race deck lids have clearance for the air filter.

rsscotty 04-11-2017 10:37 AM

Quote:

Originally Posted by jmz (Post 9546124)
OK, I think I want one. Nice looking hardware.

How does that plenum work compared to something like Borla or PMO itb?

Could it be adapted to my hot rod 3.0 with TWM ITB Stacks
with Elgin Mod S cams? ...just curious is all.

The Borla/TWM throttles and the PMO throttles are too high to fit the 964 intake into the engine bay, so this setup may only work with the Jenvey ITB.

sp_cs 04-11-2017 12:10 PM

I wanted to ask about the K&N filter, having read some mixed reviews of K&N/paper filters generally, versus say, foam filters.

Has your testing proven they're the best product, if so based on what criteria?

rsscotty 04-11-2017 12:30 PM

Jeff, the owner picked this particular filter when he initially designed his system and also works on our GT3 intake system for larger engines.. It is always available and fits his space requirements. This filter seals well and we never find any particals inside the intake or engine. This filter also cleans well at the service intervals.

The foam filters we have used on our stack engines are OK when new, but they are a pain to service, they deteriorate with time, and they don't seal well to the intake and let too much debris in.

rsscotty 04-11-2017 12:31 PM

Quote:

Originally Posted by Canada Kev (Post 9546065)
Oooo, pretty... ;)





Scott, you say you used the same cylinder heads on the 3.4. You didn't go twin plug?

No twin plug on the 3.4

sp_cs 04-11-2017 12:33 PM

Quote:

Originally Posted by rsscotty (Post 9547020)
Jeff, the owner picked this particular filter when he initially designed his system and also works on our GT3 intake system for larger engines.. It is always available and fits his space requirements. This filter seals well and we never find any particals inside the intake or engine. This filter also cleans well at the service intervals.



The foam filters we have used on our stack engines are OK when new, but they are a pain to service, they deteriorate with time, and the don't seal well to the intake and let too much debris in.

Cannot argue with that and thank you for your detailed responses - they're really appreciated.

I shall email Jeff now re the intake parts i need.


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