Impending rebuild

[SGB]

Hi-
Looks like the winter project will be a (at least top-end) rebuild of my two liter. It has been many many years since I did last one, and I began to wonder what items (parts) I will need and could I go ahead a start collecting 'em. I expect one slightly burned exhaust valve to be replaced. Anybody got a handy list of basixc rebuild parts needed? Y'know- gasket sets, seals, PR tube seals, etc. I'll probably do my 1st and 2nd gear synchros too, so I gotta figure out what is needed for that too. I realize that a lot of things just aren't knowable untill the engine is apart, but anything to help me get my act together before I drop the motor would be really helpful....
Suggestions?

[Sunset Fun]

Crankshaft 71mm Std Polished

Con Rods 2.0 Rebushed (4)



039 198 075 2.0 Ltr. EURO Pistons and Cylinders
CR 8 to 1 German
021 198 481 A Std. - Main Bearings German

111 101 123 Main Bearing Dowel Pins (5)

039 105 701 2.0 Ltr. Std. Rod Bearings- German



113 105 427 Rod Nuts (8)

021 105 431 A Piston Pin Bushing (4)

039 109 611 L Exhuast Valve TRW Sodium Filled (4)

039 109 601 G Intake Valve TRW (4)

113 109 651 A Valve Keepers (16)

110 0530 120 Valve Spring (8)

021 109 021 M Camshaft

021 109 309 G Lifter (8)

021 109 301 A Pushrods (8)

021 109 335 C Pushrod Tubes (8)

901 105 370 02 Valve Adjusting Screws (8)

999 034 005 00 Valve Adjusting Nuts (8)

111 105 223 Distributor Drive Gear

021 105 209 A Crankshaft Timing Gear

111 105 213 Crankshaft Timing Gear Key

113 101 157 C Cam Bore Plug

021 117 021 B Oil Cooler

021 115 107 AK Oil Pump

021 919 081 B Oil Pressure Switch


021 115 351 A Oil Filter Mahle (2)

039 198 009 Complete Engine Gasket Set 2.0 73-76

021 105 245 C Flywheel Seal

021 105 247 A Pulley Seal

111 105 313 A Crankshaft Pilot Bearing

022 105 273 A Flywheel

N 014 336 1 Flywheel Crank Bolts (5)

901 116 001 HP H D Clutch Kit-

09004-021035255B Spark Plug wire set

113 905 207 C Distributor Cap

055 905 225 B Ignition Rotor

311 905 295 C Ignition Condenser

9-232-081-044 Ignition Contact Set

W-7-CC Sparkplugs (4)

039 199 231 Engine Mount (2)

914 375 025 00 Transmission Mount (2)

914 424 224 03 Shift Rod Bushing Front 73-76

914 424 224 02 Shift Rod Bushing Rear 73-76

911 424 024 98 Shift Coupler Bushing

901 424 229 00 Shift Coupler Set Screw (3)

[tat2dphreak]

wow, great list man!

[SGB]

well, there ya go. THANK YOU sunsetter

[lmcchesney]

Nice job Sunset. BTDT situation, Yes?
Another is to check in with Jake's kits on Aircooled.net. He also has a video to walk you through and from others, is available to help if needed. I believe, Jason here at PP also will make himself available to guide you. Of course and last resort, tounge in cheek, the forums would be glad to help. Like, cram that two by four under the engine and get your 300# coworker to lean on the end.

[Jason Porter]

I'll be glad to help you with either a stock or super-sized rebuild