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curtisr
 
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Join Date: Dec 2011
Location: Thunder Bay, Ontario, Canada
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OPRV help

After searching here, there and everywhere (including Clarks and 944foottothefloor) I'm still scratching my head as to the serviceability of the OPRV.

It's from a late 1987 924s and is the one piece model. Why I wish to service it is because the pressure has been super high (gauge reads 150 psi) and there is a leak at the oil filter.

Right now it is really wobbly at the portion residing above the threads. Does this mean that the internal O-ring has failed? if so, do I simply pull on the two halves until it comes apart? Is there anything else I should keep in mind?

Thanks in advance. Picture below.


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1977 924 Guards Red (parted and sold)
1987 924s Alpine White (sold)
1987 924s Kopenhagen Blue (my Lowencash tribute track car -- sold)
1987 924s Garnet Red (currently becoming Lowencash II)
1982 928 Silver (sold)
Old 12-20-2018, 04:49 PM
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In the Fires of Hell.....
 
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Get a small screwdriver or similar and try to push in the small cylinder at the end of the OPVR. If it is sticking you will get very high oil pressure.

You may have to clean up an foreign material that is in the OPVR to stop it from sticking.

The looseness you are feeling is normal on the late OPVR's....
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PCA Instructor: '88 951S - with LBE, Guru chips, 3Bar FPR, 1.3mm shimmed WG, 3120 lbs, 256 RWHP, 15 psig boost
Old 12-20-2018, 06:21 PM
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curtisr
 
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KD,

Thanks. Will check. And that's good news on the wobble front. Since it is out I thought I'd change the O rings. Is it just a matter of pulling hard to separate the two halves?
__________________
1977 924 Guards Red (parted and sold)
1987 924s Alpine White (sold)
1987 924s Kopenhagen Blue (my Lowencash tribute track car -- sold)
1987 924s Garnet Red (currently becoming Lowencash II)
1982 928 Silver (sold)
Old 12-21-2018, 04:30 AM
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In the Fires of Hell.....
 
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Many posts on here about refreshing these.

Just pull it using a vice, will destroy the o-ring. Replace after cleaning it up....
__________________
PCA Instructor: '88 951S - with LBE, Guru chips, 3Bar FPR, 1.3mm shimmed WG, 3120 lbs, 256 RWHP, 15 psig boost
Old 12-21-2018, 05:29 AM
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Northern Motorhead
 
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Roger ,

Don't mess with a faulty OPRV ... ask me how i know !
Had two engine fires due to the seal blowing out on the oil filter because the oil
pressure pegged out at 80 psi during a race !

Once coming out of 5B at Mosport and the second time heading downhill into 4 at Tremblant , wasn't fun !
If you don't have a good fire suppresion system in your car , replace that OPRV with a known good one ...
I ended up buying a brand new one from the dealer, it's cheaper than burning down a race car !
__________________
Cheers
Phil

89 Coupe,Black,95 3.6 engine and the list goes on ...
1983 944 SP2 race car PCA #96
Old 12-21-2018, 08:32 AM
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curtisr
 
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Quote:
Originally Posted by kdjones2000 View Post
Many posts on here about refreshing these.

Just pull it using a vice, will destroy the o-ring. Replace after cleaning it up....
kd,

I read so many posts and blog entries on rebuilding these that my head was spinning. None of them described the tear down part. Seeing the two halves probably is explanation enough but I thought I would ask for advice.

Response appreciated!
__________________
1977 924 Guards Red (parted and sold)
1987 924s Alpine White (sold)
1987 924s Kopenhagen Blue (my Lowencash tribute track car -- sold)
1987 924s Garnet Red (currently becoming Lowencash II)
1982 928 Silver (sold)
Old 12-21-2018, 09:14 AM
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curtisr
 
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Quote:
Originally Posted by wildcat077 View Post
Roger ,

Don't mess with a faulty OPRV ... ask me how i know !
Had two engine fires due to the seal blowing out on the oil filter because the oil
pressure pegged out at 80 psi during a race !

Once coming out of 5B at Mosport and the second time heading downhill into 4 at Tremblant , wasn't fun !
If you don't have a good fire suppresion system in your car , replace that OPRV with a known good one ...
I ended up buying a brand new one from the dealer, it's cheaper than burning down a race car !
I know 5B (!) and hope to give one of the G70 races at Mont Tremblant this year. It's nice to see that they've posted their major event calendar already.

What tipped me off about the OPRV was smoke coming through the shifter port at Shannonville's last lapping day of the season. Needless to say, I was a hit with the viewing public and a few trackside volunteers as well. It seemed the pressure was enough to separate a bit of the valve cover gasket and the oil filter's as well. Of course, all of that nice fresh 15W50 had to go somewhere and it chose the exhaust. Luckily, it wasn't gushing.

Okay, it looks like I need to start a search for the unbelievably priced OPRV.

Thanks.
__________________
1977 924 Guards Red (parted and sold)
1987 924s Alpine White (sold)
1987 924s Kopenhagen Blue (my Lowencash tribute track car -- sold)
1987 924s Garnet Red (currently becoming Lowencash II)
1982 928 Silver (sold)
Old 12-21-2018, 09:47 AM
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GO AWAY! Stay in Cali
 
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Do as KDJones suggested. I bought a box of O rings from Harbor Freight and used those. Works great. The other important thing is to use the alignment tool when installing the heat exchanger (oil cooler) because you may as well do the seals and the gasket while you're messing with the OPRV.
Old 12-29-2018, 05:07 PM
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curtisr
 
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New o rings installed today. The original bottom one was shredded although I've read that that would be the result of separating the two halves. The top ring was frayed and actually seemed to be below the surface of the housing. Pressed it together with a vice. I will try this asap and see what happens in the garage. If it's not better I'll buy a new one.which I should probably do any ways for the next time.
Old 01-03-2019, 06:57 PM
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Northern Motorhead
 
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Roger,

This is what happens when your OPRV fails during a race ...
First lap, thankfully not down the back straight !

Notice the bubbled paint on the rockers , the flames were coming through the floor when i set off the fire suppression system ...

__________________
Cheers
Phil

89 Coupe,Black,95 3.6 engine and the list goes on ...
1983 944 SP2 race car PCA #96
Old 01-07-2019, 05:45 AM
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curtisr
 
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Location: Thunder Bay, Ontario, Canada
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Quote:
Originally Posted by wildcat077 View Post
Roger,

This is what happens when your OPRV fails during a race ...
First lap, thankfully not down the back straight !

Notice the bubbled paint on the rockers , the flames were coming through the floor when i set off the fire suppression system ...
Holy crap! How could you see???!!! Man, that could have been a lot worse!

Note to self: look for a new OPRV...
__________________
1977 924 Guards Red (parted and sold)
1987 924s Alpine White (sold)
1987 924s Kopenhagen Blue (my Lowencash tribute track car -- sold)
1987 924s Garnet Red (currently becoming Lowencash II)
1982 928 Silver (sold)
Old 01-07-2019, 07:58 AM
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curtisr
 
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Join Date: Dec 2011
Location: Thunder Bay, Ontario, Canada
Posts: 1,399
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Quote:
Originally Posted by Swennydawg View Post
The other important thing is to use the alignment tool when installing the heat exchanger (oil cooler) because you may as well do the seals and the gasket while you're messing with the OPRV.
+1 Excellent advice. Thanks.
__________________
1977 924 Guards Red (parted and sold)
1987 924s Alpine White (sold)
1987 924s Kopenhagen Blue (my Lowencash tribute track car -- sold)
1987 924s Garnet Red (currently becoming Lowencash II)
1982 928 Silver (sold)
Old 01-07-2019, 07:59 AM
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Northern Motorhead
 
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Location: Montreal,Canada
Posts: 3,176
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I couldn't see ... i just knew there was a large runoff driver's left at the bottom of turn 4 !

Take some good advice and don't cheap out on safety equipment and things that you suspect might fail during a race weekend.
Race weekends are expensive and you want to be on track , not fixing your car !

Pressing together in a vice a critical engine part is not recommended ... lol

Just sayin ...
__________________
Cheers
Phil

89 Coupe,Black,95 3.6 engine and the list goes on ...
1983 944 SP2 race car PCA #96
Old 01-07-2019, 11:01 AM
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curtisr
 
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Join Date: Dec 2011
Location: Thunder Bay, Ontario, Canada
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Solved! It was out with the electronic oil pressure sending kit that I had recently installed and in with a new Bosch Sport set-up. What should have tipped me off was the maximum reading the (former) meter can show was 120 psi. Had I known that was the case, the 150 reading would have put me back on the right path. Thanks everyone for your help and patience. I now vow to read all of the product literature for such things.

__________________
1977 924 Guards Red (parted and sold)
1987 924s Alpine White (sold)
1987 924s Kopenhagen Blue (my Lowencash tribute track car -- sold)
1987 924s Garnet Red (currently becoming Lowencash II)
1982 928 Silver (sold)
Old 06-23-2019, 06:09 AM
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