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Join Date: Jun 2001
Location: spokane, wa usa
Posts: 226
gas cap question

Had to buy a new gas cap because my old one failed the emission inspection. The new one is here but came without a key cylinder. Is there a way to remove the old key cylinder from the old cap so that I can still use my ignition key to lock/unlock it? Thanks in advance.
'87 944 n/a

Old 10-08-2005, 10:13 AM
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Join Date: Jul 2005
Location: the rubber city O-hi-O
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Yes there is, and it was kind of a PITA to do. I do not recall exactly how I did it other than it involved having the key in the lock and prying with a small screwdriver. I had to do the same thing about 2 years ago, so it isn't fresh in my memory, but I do seem to recall I basically mauled the old cap to get the lock out.
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Michael Manning

95 Independent Fabrication Deluxe

You are not what you own!
Old 10-08-2005, 11:12 AM
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Join Date: Jun 2004
Location: Granite Falls, WA
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I agree, there is a good way to do that, providing you purchased another OEM gas cap. I can't remember right off hand where I saw the procedure written up at, but I'm pretty sure its out there somewhere. If I run accross it, I'll post ya the location. Have you searched thru the FSM, tech forums at paragon, pelican, and Clark's garage? Its gotta be in there somewhere. I remember making a switch on one of my gas caps, some time ago.

Later!
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1985/1 944 Granite Red (wife's car. Iceshark is lighting her way)
1983 944 Platinum (my daily)
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Old 10-08-2005, 04:19 PM
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Join Date: Aug 2004
Location: Kirkland Washington
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Suggestion .... Take it to a lock smith.

Though I have not had the same issue - I did use a lock smith when my 968 Cab arrived without keys for the rear storage lockers. The lock Pro had access to a web site that helped him take the lock apart and creat a new key for it. Worth a try ?
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Jacks Cobalt 968

Prior Porsche Models
'91 964 Cab - '76 911S Targa - '71 914
Old 10-09-2005, 04:22 PM
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Ornery Bastard
 
Join Date: Sep 2001
Location: South Sound
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Or you can do what I did: Buy the $5 "VW" non-locking gas cap from NAPA and use it exactly once a year, when the car is smog-checked. The rest of the time, I use the original gas cap. I figure that since my charcoal canister is gutted and vents to the atmosphere, it doesn't matter if the gas cap seals.

Aaron
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Old 10-09-2005, 04:27 PM
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Thanks to all who replied. Here's what I finally did--put the old cas cap in the vise and had at it with the hack saw. I was careful to stay away from the metal key cylinder but finally got all the outer stuff off. I will say that the little bugger is tough. There is a little u-shaped retainer at the base of the old one. Just pull it out. Once the key cylinder was out, you could see how it needed to slide in the new one so that the thing would engage. Anyhow, works fine. Thanks again.

Old 10-11-2005, 07:07 AM
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