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-   -   Transmission Oil Cooler Bypass/Rerouting/Replacing When Installing Rear Coilovers (http://forums.pelicanparts.com/porsche-924-944-968-technical-forum/490037-transmission-oil-cooler-bypass-rerouting-replacing-when-installing-rear-coilovers.html)

m3b 08-06-2009 06:07 AM

Transmission Oil Cooler Bypass/Rerouting/Replacing When Installing Rear Coilovers
 
Installing the Koni 30 Series Race Rear Coil-Over Kit on a 951 and surprise-surprise the right rear passenger-side coilover interferes with the transmission oil cooler line (coil). Is there a quick solution for bypassing/rerouting/replacing the transmission oil cooler line?

aftermath 08-06-2009 07:39 AM

bump, I will have this problem over the winter I assume

legion 08-06-2009 07:44 AM

Can you use some kind of fitting (like an "L" fitting) to route the oil line out of the way?

bazar01 08-06-2009 08:48 AM

The way I see it, you will need to fab two fittings that matches the transmission oil cooler ends with standard 1/4" female NPT threads to adapt regular brass flare fittings to be able to install a 3/8" by-pass copper tubing.

Techno Duck 08-06-2009 08:30 PM

If your not already, use a 2.25'' diameter spring in the back. Its still a tight fit, but the cooler loop can be tweaked slightly by hand to clear.

m3b 08-06-2009 08:35 PM

Quote:

Originally Posted by bazar01 (Post 4820568)
The way I see it, you will need to fab two fittings that matches the transmission oil cooler ends with standard 1/4" female NPT threads to adapt regular brass flare fittings to be able to install a 3/8" by-pass copper tubing.

Thanks bazar01, basically we followed a bypass approach similar to your suggestion as a quick fix for this Sunday's autoX. The trans oil cooler's fittings are 5/8" OD which seal against O-rings retained in the transmission inlet and outlet ports. Took 1/2" OD soft copper pipe and sweat soldered two collars at each end made from 1/2" ID - 5/8" OD Type L rigid copper pipe. Bent the soft copper pipe similar to the cooler at the rear of the trans, and bent it in a S-pattern around the gas tank and into the side of the trans. It came out great. The O-ring seals are holding-up nicely - so far not a drop. Parts less than $10 at Home Depot and Ace HW. Temperature-wise the trans should be fine for the next two autoXs, but we may look for an improved solution with additional cooling for the next track event.

m3b 08-06-2009 08:44 PM

Quote:

Originally Posted by Techno Duck (Post 4822010)
If your not already, use a 2.25'' diameter spring in the back. Its still a tight fit, but the cooler loop can be tweaked slightly by hand to clear.

Thanks TD, we are using the Koni 30 Series Race Rear Coil-Over Kit. We may look to tweak the cooler loop for our permanent solution. We didn't see how that would come close to clearing with our first look.


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