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-   -   Top end rebuild help (http://forums.pelicanparts.com/porsche-924-944-968-technical-forum/795459-top-end-rebuild-help.html)

PHillary 02-22-2014 06:01 PM

Here are some pics of front bumper test fit, will be installing it tomorrow.


http://forums.pelicanparts.com/uploa...1393124237.jpg
http://forums.pelicanparts.com/uploa...1393124251.jpg
http://forums.pelicanparts.com/uploa...1393124302.jpg
http://forums.pelicanparts.com/uploa...1393124377.jpg
http://forums.pelicanparts.com/uploa...1393124405.jpg

9FF 02-22-2014 06:56 PM

Florida: working on your car year round wearing just a t-shirt, shorts & flip flops ;)

PHillary 02-22-2014 09:53 PM

Can I PM anyone to pay them for pages 15-101 and 102 out of the Engine 1A Workshop Manual?

jeffrsmith 02-23-2014 09:50 AM

PHillary - I have sent you an email through the forum.

PHillary 02-23-2014 02:25 PM

Got some pics of the final install , not perfect but I'm not perfect.

http://forums.pelicanparts.com/uploa...1393197919.jpg
http://forums.pelicanparts.com/uploa...1393197943.jpg

PHillary 02-23-2014 04:04 PM

Next weekend the spoiler!

CHICKS 02-23-2014 05:29 PM

In 1a (16valves) 15-101 is "tools for adjusting camshaft settings (16-valve engines). Page 15-102 is "checking and adjusting camshaft settings". I took a pic, I'll post em tomorrow.

Jrboulder 02-23-2014 05:36 PM

Quote:

Originally Posted by CHICKS (Post 7927496)
In 1a (16valves) 15-101 is "tools for adjusting camshaft settings (16-valve engines). Page 15-102 is "checking and adjusting camshaft settings". I took a pic, I'll post em tomorrow.

https://scontent-b-ord.xx.fbcdn.net/...2d&oe=530D2AD6

https://scontent-b-ord.xx.fbcdn.net/...62&oe=530CAF75

CHICKS 02-23-2014 05:45 PM

There it is. Thanks Jackson.

PHillary 02-23-2014 06:12 PM

Thanks Jrboulder, you are the man!

Jrboulder 02-23-2014 06:33 PM

Quote:

Originally Posted by PHillary (Post 7927569)
Thanks Jrboulder, you are the man!

CHICKS took the pictures and sent them to me to post for him. It's all him.

PHillary 02-23-2014 06:44 PM

Well then "CHICKS", I owe you a big thank you too. So here it is: Thaaank You!

CHICKS 02-23-2014 06:49 PM

No problem. Good luck!

jeffrsmith 02-24-2014 01:55 AM

As a precaution, before you start to align the cams be sure to rotate the crank approx 45 degrees to ensure there will be no valve to piston contact. Once you are finished installing the cam chain and have the cams aligned, turn the crank back to TDC, put the crank lock on to hold at TDC and install your timing belt.

PHillary 02-24-2014 04:36 AM

Thanks, Will do.

PHillary 03-03-2014 01:08 PM

Here's some more photos....


http://forums.pelicanparts.com/uploa...1393884272.jpg
http://forums.pelicanparts.com/uploa...1393884327.jpg
http://forums.pelicanparts.com/uploa...1393884362.jpg
http://forums.pelicanparts.com/uploa...1393884383.jpg


Decided to play it safe and take it mechanic, they have a good Rep and willing to help me put all the pieces back together.

jeffrsmith 03-03-2014 02:28 PM

At least now you have the manual pages to provide to the mechanic so he has something to go by, hopefully he will be able to complete the job in a timely manner!!

HondaDustR 03-03-2014 04:14 PM

Oil cooler seals are an exercise in frustration with the exhaust headers in place, but so is removing Y-pipe bolts welded to the headers with rust.

At least on the 8V heads, the exhaust valve guides are pretty worn after 150K. Depending on the mileage of the head, it may or may not be a big deal to leave them be. The smaller valves may extend the service life of the guides over the 8V head. Worn guides will accelerate wear on the valve seats leading to lower compression and additional work down the road.

I would say at minimum, the valves should be lapped in and valve stem seals replaced. Pretty easy to do if you've already come all this way. Now then there's hand porting the head and intake while you wait for machine work to finish up, but that's another story...

PHillary 03-06-2014 04:44 PM

Added my Momo wheel and Rennline pedal set today. Wanted to get it ready for the shop tomorrow.

http://forums.pelicanparts.com/uploa...1394156549.jpg
http://forums.pelicanparts.com/uploa...1394156656.jpg


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