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-   Porsche 924/944/968 Technical Forum (http://forums.pelicanparts.com/porsche-924-944-968-technical-forum/)
-   -   Solid-State DME Relay- Beta Testers Wanted (http://forums.pelicanparts.com/porsche-924-944-968-technical-forum/873267-solid-state-dme-relay-beta-testers-wanted.html)

Ftech9 07-03-2015 01:43 PM

Solid-State DME Relay- Beta Testers Wanted
 
I have been developing a new DME SSR (Solid State Relay) for the Porsche 944/968/924S/964/968/993, and now have prototypes ready for beta testing. Only four of these are in existence and I am looking for Porsche enthusiasts in the Phoenix area who drive one of these cars as their daily driver to test one. If you’re interested, please sent me a PM. Keep in mind, these are not production units, there are a few of changes that will be made on the final version. All of these changes are very minor, the most significant being the small green wire (look closely in the picture). Once production units are ready, I am going to need these prototypes back, but I will give you a shiny new one out of the first batch for helping me test.


Here is a picture on the new Solid-State DME relay next to a factory DME relay:

http://i284.photobucket.com/albums/l...psb7f0enz7.jpg

Some Information about the new Solid-State DME Really

I think everyone is aware the OE relay suffers from various issues that cause no-starts and other erratic and shall we say “interesting” behavior. Lots of guys, including me, keep a spare relay in their glove box just in case. And I suppose I could have just bought a new OE relay form Porsche or one of the OEM or aftermarket options. But I am basically a 944 junkie with an engineering degree, so enviably I was going do a full redesign and make it better. The main issue with the OE relay, in my view, is cracked solder joints. The reason this happens is because the mechanical relays are made of metal which is heavy. Combine that with several amps of heat, constant engine vibration and one to three decades of driving… Yep, cracked solder joints. Even if the joints are re-soldered they will eventually crack again at some point in the future. But that’s assuming the relay armature and contact points don’t wear out first. In comparison, this new Solid-State DME relay is less than half the weight, which will preserve the solder joints indefinitely. Plus, it has no mechanical parts or contacts and therefore cannot “wear out”. And because I have way too much time on my hands, I went ahead and put in a timing circuit in it that primes the fuel pump for two to three seconds when the key it turned on. This is a standard feature on most modern cars because it helps bring the fuel pressure up before the DME/ECU starts firing injectors. It's a handy feature if you have opened you fuel system and want to bleed out the air without cranking the engine. And a nice no-start troubleshooting aid because you can faintly hear the fuel pump cycle on KOEO.


I welcome everyones input, so please don’t hold back with the question and/or comments.

944tothefloor 07-03-2015 02:43 PM

That's pretty cool!

fiily 07-03-2015 05:27 PM

Great work.

In your spare time, can you develop a nice DME like rogue's?

jollyted 07-03-2015 07:52 PM

Nice work!

I'd like to test one out for you. I live in Scottsdale and also in Southern California. I drive often between the two locations, so I can give it a real long test experience for you in my '86 n/a.

I hate dealing with the mechanical DME relay. I've had even new ones go out on me in the long hot drive from Scottsdale to SoCal. I'm looking forward to your alternative!

campbelljj 07-04-2015 04:34 AM

Great work! Any idea f how much testing you want to give it. Or when do you think these will be ready for sale and at what price point?

Cocacolakidd 07-04-2015 10:36 PM

Let us know when they are for retail sale - thanks.

ltfisher 07-05-2015 12:48 AM

I live in the Phoenix area and would be willing to beta test. Unfortunately my car is not daily driven though.

The fuel pump feature has me very interested. Also the fan relay sounds good. Hope this becomes available.

PA_944 07-05-2015 12:58 PM

Unfortunately I'm in PA but my '86 N/A is a daily driver so if your looking a bit further afield I would be happy to test one for you.

Hope it all works out well as I would be interested in removing the weakest link from my car.

Cheers,

John

arominus 07-05-2015 05:50 PM

Quote:

Originally Posted by fiily (Post 8695288)
Great work.

In your spare time, can you develop a nice DME like rogue's?

The DME was an intense project, it not just something you do. That's another level of development work and testing vs this relay. Just buy Rogues DME if you need it.

The fan relay and the Blower resistor pack do seem like good targets for development and don't overlap with existing products.

Mach944 07-06-2015 11:29 AM

As an electrical engineer also, and I say WELL DONE !

JoshB 07-06-2015 06:33 PM

Wow!

Ftech9 07-06-2015 09:20 PM

Quote:

Originally Posted by fiily (Post 8695288)
Great work.

In your spare time, can you develop a nice DME like rogue's?


Quote:

Originally Posted by arominus (Post 8697617)
The DME was an intense project, it not just something you do. That's another level of development work and testing vs this relay. Just buy Rogues DME if you need it.

The fan relay and the Blower resistor pack do seem like good targets for development and don't overlap with existing products.

Lol. Fun fact, I worked with Josh to develop the Rouge Tuning DME. Arominus is correct, a ground up DME redesign is no small task.

Ftech9 07-06-2015 10:05 PM

Quote:

Originally Posted by campbelljj (Post 8695761)
Great work! Any idea f how much testing you want to give it. Or when do you think these will be ready for sale and at what price point?

The SSR has already been exhaustively tested both on the bench and in my 951. No way I would put it in anyone else's car if I didn't trust it completely. That said, it is still prudent to have other people try it out. Once the beta testers have a 100% level of confidence then I will release it for sale. I am hesitant to put a price out there because I don't have all the final costs yet. When the numbers come in I will make an announcement.

968 GUY 07-08-2015 08:49 AM

Depending on price, Ill take 3.
Yes, I have a spare relay for 2 of the cars, plus a few I saved that failed or may have been failing.

Rasta Monsta 07-08-2015 08:54 AM

Happy to test an NA unit (race car) or 951 unit (project car).

campbelljj 07-08-2015 12:42 PM

Quote:

Originally Posted by Ftech9 (Post 8699551)
The SSR has already been exhaustively tested both on the bench and in my 951. No way I would put it in anyone else's car if I didn't trust it completely. That said, it is still prudent to have other people try it out. Once the beta testers have a 100% level of confidence then I will release it for sale. I am hesitant to put a price out there because I don't have all the final costs yet. When the numbers come in I will make an announcement.

Sounds good to me. I'm in for two

J1NX3D 07-09-2015 12:14 AM

Do you want to test on a RoW car? :D

BoulderGeek 07-09-2015 10:11 AM

Wow, impressive!

I will be monitoring this project for final availability and production. Kickstarter for production funding?

GreenWater 07-09-2015 02:37 PM

PM sent!

porsche4life 07-09-2015 03:22 PM

I'm in gilbert, I'll toss one in my car to test it once I get the damn thing running again!

MACHINEMON 08-02-2015 09:43 PM

I want one!

16vCorey 08-03-2015 06:40 AM

I'm not in the Phoenix area, but USPS is cheap! I daily an '84 944 and would be happy to help with beta testing.

ideola 08-03-2015 07:09 AM

Subscribed.

Any interest in developing a 931 FPR?

Sehrgut 08-03-2015 08:06 AM

I'll volunteer my 1984 944 NA for your project. I do however live in Hannibal, MO. It might be nice to test your product in a different climate setting than Arizona. Believe me - it's a "wet" heat here. Thanks for your consideration. :p

GreenWater 08-03-2015 08:45 AM

It doesn't look like he has been on PP lately. I just hope that's because he's hard at work making the relay.

Nolan197 08-28-2015 04:29 PM

Any more news on this? If it works in down for a pair. Sick of rebuilding my relays.

massive 08-28-2015 05:18 PM

Following this with interest

MACHINEMON 08-28-2015 06:10 PM

I will take one when they are ready. Joel

Ftech9 10-21-2015 06:54 PM

Update
 
The Solid-State DME relay project is alive and well, all of the Beta Testers are reporting back with no issues. The design has been finalized and we are moving into the production phase. I will reserve a relay from the first batch for everyone who requested one prior to this posting. I am estimating the first production units will be available in one to two months.

ltfisher 10-22-2015 02:13 AM

Sounds great! Am looking forward to buying one of the relays. Thank you for all your effort.

Is the timing circuit that primes the fuel pump still part of the design?

Also was wondering.... Since the Rogue NA-Tune seems to be "dead in the water" would you be considering putting some of those into production?

dmjames 10-22-2015 07:57 AM

Awesome! Sign me up for one of these... I'd love to never have to worry about it again. Stupid relays...

75ohm 10-22-2015 08:19 AM

This is phenomenal! Subscribed and awaiting pricing!
Well done and THANKS!

GRS 10-22-2015 06:13 PM

Just an FYI... there is a guy out of silicon valley selling solid state DME relays. He is supposed to be a firmware engineer who is also a Porsche owner. I'll see if I can get his info and post it on Pelican.

Cheers

Ftech9 10-23-2015 06:14 PM

If you want to announce someone else's Solid State Relay please do it on a separate thread.

Thanks!

Iceman1183 11-01-2015 07:57 AM

I'd be interested in purchasing as well, awaiting pricing and availability!

GreenWater 11-01-2015 03:10 PM

I have been in contact with Ftech9, and will most likely be selling his relays on my website as well. He IS still working on them, and a price is not yet set. Things like this take a lot of work to make, and a lot of time to produce. But he is working on them, and I don't think we have too much longer to wait.

Ftech9 01-05-2016 06:32 PM

Solid-State DME Relays Now Available!
 
I am pleased to announce the Solid-State DME Relay is now for sale at Focus 9 Technology, LLC. It is available as a stock replacement or with the additional “Pump-Prime” Feature. I would like to thank everyone for their interest and support in making this product a reality. I hope this will be the first of many new products to come.

ideola 01-05-2016 08:41 PM

Hrm. Just got the notification of this post by email, and they're already sold out? When will the next run be?

ltfisher 01-06-2016 12:18 AM

Installed my new SS relay with the Pump Prime today and it works great. Love the Fuel Pump Prime feature. My car now starts in about 1 second of cranking instead of 2 - 2.5 seconds.

Judging by the carbon on the contacts of the old original relay it replaced I am glad to have made the switch.

Thanks much Joel.

PS Any chance there might be a Rogue NA Tune coming???

dgcantrell 01-06-2016 06:10 AM

I'm definitely interested in one or two.


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