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-   -   Locating TDC : dumb questions (http://forums.pelicanparts.com/porsche-924-944-968-technical-forum/899983-locating-tdc-dumb-questions.html)

Bukowski 01-25-2016 03:26 PM

Locating TDC : dumb questions
 
Couple dumb questions about the procedures I've been reading (e.g. Clark's) to locate TDC for cylinder 1:

Does the starter have to be out to perform the procedure to locate TDC?

Is the crankshaft bolt the only one that's 24mm?

:)

v2rocket_aka944 01-25-2016 04:15 PM

starter can remain
the steering wheel nut is also 24mm :)

mytrplseven 01-25-2016 04:40 PM

I usually pull the distributor cap and turn the motor until the rotor is short of facing the #1 spark plug wire terminal and then, (spark plugs removed), turn the crankshaft slowly until I see the cam gear timing mark lines up (viewing hole) and then verify it in the bell housing hole.

djnolan 01-25-2016 04:54 PM

Quote:

Originally Posted by Bukowski (Post 8971517)
Does the starter have to be out to perform the procedure to locate TDC?

No, only to install a flywheel lock if for instance you are removing the crank pulley bolt etc., as would be needed to replace the balance shaft seals...

Bukowski 01-25-2016 05:45 PM

Thanks this helps - I'm not interested in TDC cylinder 1 per se for this post, but turning the engine. It just occurred to me that the TDC procedure in Clark's was a good start.

What should it feel like to turn it?

Arizona_928 01-25-2016 10:40 PM

You can also use 15/16.
As for what it feels like when you're turning over the engine... Well It sorta feels smooth, then rough, then really rough, then smooth again. Sorta like that first time.

The rough resistance is the compression stroke.

dgcantrell 01-26-2016 03:58 AM

Just like AZ_porschekid said. But if you take the spark plugs out, you won't have to content with the compression and it should turn pretty easily. Just be sure to put it in neutral.

Bukowski 01-26-2016 08:05 AM

It looks like the belt cover can stay in place - true?

Also looks like you can just leave everything as-is when you feel like it and resume driving - nothing special to do except put spark plugs, belly pan back?

yorkee 01-26-2016 08:18 AM

belt cover can stay in place. the crank bolt and the associated pulleys are exposed outside of the plastic cover.

If you haven't take out the starter but only the spark plug, yes. You can resume driving after putting the spark plug and wire back in.

Swennydawg 01-26-2016 01:58 PM

I think that Clark's also says that you can put a wooden dowel in #1 cylinder and watch go up and down as you turn the crank. But don't do it if you're easily hypnotized!

djnolan 01-26-2016 03:15 PM

Quote:

Originally Posted by Bukowski (Post 8972437)
It looks like the belt cover can stay in place - true


Clearance between the radiator and the pulley is minimal, so you need the correct socket and ratchet combo. I use a 3/8 swivel head ratchet, a 3/8 to 1/2 converter and a 3/8 24mm standard socket.

nightheart 01-26-2016 04:59 PM

Quote:

Originally Posted by djnolan (Post 8973065)
Clearance between the radiator and the pulley is minimal, so you need the correct socket and ratchet combo. I use a 3/8 swivel head ratchet, a 3/8 to 1/2 converter and a 3/8 24mm standard socket.

Thats pretty close to what I use, except I think you mean 1/2 24 mm socket. I use a 1/2 extendable ratchet from harber freight with a 1/2 to 3/8 adapter and a 3/8 in 24 mm socket. Fits perfect. You can crawl on the fender, turn the ratchet with one hand, hold a flashlight with the other, while looking in the clutch housing for the TDC mark.

Bukowski 01-26-2016 05:26 PM

Just tried it out - must say again, thank you all - I'm happy :) this was an epiphany for me.

A few last questions :

What should I be listening for?

Is the engine essentially operating like normal (minus electric/fuel) during this method - valves opening/closing, oil/water pump going,...?

Does the 24mm bolt get rotated clockwise to avoid loosening it? What happens if rotation is counter-clockwise - i.e. can the engine go both ways (not that I want to try it!)

dgcantrell 01-27-2016 08:03 AM

You ain't gonna loosen it by turning the engine over either way. It's tighern**** and you'll need a flywheel lock to put enough torque on it to loosen it. However, the correct rotation of the crank is clockwise so no worries.

Why are you doing this anyway?

Bukowski 01-27-2016 08:12 AM

Quote:

Originally Posted by dgcantrell (Post 8973956)
...
Why are you doing this anyway?

Well, now that you ask, ... short answer is - want to test the engine gently before issuing an "all systems go".

A lot of work was done, over a long period of time.

Jfrahm 01-27-2016 08:20 AM

You can back it up a little if the crank bolt is proper tight, but it goofs up timing belt tension measurements and stuff like that since it shifts the belt tight spot around. It's probably not a good idea to rotate the engine backwards significantly but it is often done if you are doing a leakdown test or the like.

The oil and water pumps will pump when you do this. Listen for compression I guess, I dunno. You should feel the compression.

dgcantrell 01-27-2016 09:14 AM

Ahhh. I see. Take the spark plugs out to make it easy to turn over and you should not feel any increases in resistance (compression) as the pistons get to the top of the cylinder. Get it on TDC using the mark on the flywheel visible down behind the Oil Fill cap. Once you get it at TDC on the crank. Look through the inspection hole next to the distributor and check to make sure the cam is timed. If it is.. Rotate it over slowly a couple of more times and get it back on TDC at the flywheel. If the cam gear is still in time. You're good. You're not going to be turning the engine over fast enough to feel the oil or water pump. IF you have a HARD stop with the plugs out, it could indicated a mechanical interference somewhere. This is NOT what you want. You need to figure out what it is before attempting to fire the engine.

However, I highly recommend pulling off the front top timing belt cover and visually inspect the belts for cracking and make sure the idler pulleys are not locked up. Make sure the water pump pulley is turning with the belt. It runs on the smooth side of the timing belt and if it's locked up, it will smoke the belt. I'm working on an 88S model and the water pump was locked up (trashed). I had taken the timing belt covers off to check the belts and fired it up. I noticed a little smoke coming from that area and immediately shut it off. Grabbed a pair of channel-lock pliers and tried to turn the pump and could not. That would have not ended well had I let it run for several minutes with the covers on.

Bukowski 03-14-2016 10:03 AM

I tried this again. Spark plugs were out - if I recall correctly : still felt some resistance periodically. Is that the springs? Could also hear squeaks coming from cam tower at that point.

Arizona_928 03-15-2016 12:54 PM

car is in gear :rolleyes:

go off of the flywheel mark. You should be able to rotate the engine while looking at the bell housing while using a ratchet...

sausagehacker 03-15-2016 01:55 PM

Pull out the 6 plugs on top of the cam tower and drizzle some oil strategically. see if that changes anything.


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