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jluetjen's Avatar
 
Join Date: Oct 2001
Location: Westford, MA USA
Posts: 8,852
Garage
Separating the Sway Bar Link from the Strut

I'm stuck trying to replace the front sway bar links.

I've soaked it with PB-Blaster
I've applied heat (map-gas) until everything was starting to smoke.
I've given it whacks with a hammer.
I've tried spinning it with a crescent wrench, but the surfaces are starting to round.
I've tried prying it out with a "pickle-fork". No-go!
I recently got the Swabish-Tool ball joint separator (which works awesome for all of the ball-joint bolts!), but it won't fit in this location. I've got a smaller generic separator, but that's not working either.

The frustrating thing is that I did the rear sway bar links about 18 months ago, and I don't remember it being an issue.

Anybody got some other tricks that work?

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John
'69 911E

"It's a poor craftsman who blames their tools" -- Unknown
"Any suspension -- no matter how poorly designed -- can be made to work reasonably well if you just stop it from moving." -- Colin Chapman
Old 04-21-2021, 04:32 PM
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I've been posting updates to this issue on the Boxster Cayman forum. There has been some interesting updates and I'd like people's inputs, especially those with a good technical understanding of corrosion.
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John
'69 911E

"It's a poor craftsman who blames their tools" -- Unknown
"Any suspension -- no matter how poorly designed -- can be made to work reasonably well if you just stop it from moving." -- Colin Chapman
Old 06-07-2021, 04:01 AM
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looneybin's Avatar
 
Join Date: Jul 2007
Location: Fresno, CA
Posts: 1,660
Are both wheels in the air?
If not, you may have 1 side of the sway bar loaded and putting pressure on the link
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'03 996 - sport exhaust, sport seats, M030 sport suspension, stability control, IMS Solution
‘86 928S3 - barn find project car
Old 06-09-2021, 03:26 PM
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Thanks Looneybin. No, that's not the problem. It's a bit more subtle than that. I'm detailing my findings over on the Boxster/Cayman forum.

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John
'69 911E

"It's a poor craftsman who blames their tools" -- Unknown
"Any suspension -- no matter how poorly designed -- can be made to work reasonably well if you just stop it from moving." -- Colin Chapman
Old 06-23-2021, 04:34 PM
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