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Registered
Join Date: Jun 2002
Location: Winnipeg, MB, Canada
Posts: 3,963
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Do it yourself sandcasting is pretty easy. I've done it and there are a bunch of videos on YouTube about it.
The problem is whatever is the original is reproduced in the molding. You are missing a chunk of the flange and that would be reproduced and you don't want a missing piece of the new part.
Completely disassembly of the old part. Even removal of the brass bushing then scan the part. It should be a simple matter to remake the part on a CNC machine with the missing pieces remade from a stronger grade of material than the original.
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Bunch of old cars
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