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I've experienced the exact same thing, including taking a drive with a couple 13mm wrenches. After a lot of adjusting, I've got mine as good as I think it will get, but if i get sloppy, I can still get the reverse kiss (sounds like a sex act) on the 5-4 downshift. I have learned to "think" the lever past reverse by making sure the shifter comes toward my right knee rather than straight back.
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