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sugarwood sugarwood is offline
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Join Date: Apr 2014
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I shot a quick videos when I adjusted my brake. Maybe it will help you visualize this repair.



My old notes from this repair:

I found it impossible to adjust the star with the rotor on.

Trying my first parking brake adjustment.
I could barely see into the rotor view hole with my light.
Didn't see anything that looks like a sprocket.

So, I decided to try removing the rotor to look inside and adjust it and see what's happening.
I got the lower caliper bolt off using 3/8" ratchet with 19mm socket.
Had to use a pipe on the ratchet to break it loose.
Then I just used a ratcheting wrench to spin it off (a few degrees at a time)

It wasn't clear if you need to detach the hard brake line to move the caliper.
Some insisted you need to detach the brake lines and re-bleed the system.
But, I was able to move the caliper aside without opening the brake lines.
This was done by prying off the retaining clip at the hard/soft coupler.
This allowed me to push the entire brake line back and rest the caliper on the suspension.
I had to remove the brake pad sensor clip in order to have room to pry properly.

On a related note, I was struggling with how much to adjust the parking brake shoes so they would not rub even when disengaged.
What I did to test for rubbing was to reset the brake to “zero”. Then I put the rotor on and spun it to see what the baseline should feel/sound like (no rubbing)

It was too difficult for me to adjust the sprocket with the rotor on. (Expand until fully engaged, and then back off 4 clicks) So I had to repeatedly remove/adjust/replace until it felt close. At one point, the rotor would not go back on, then I backed off the parking brake a bit.
I was told this was wrong, so this might be a repair best left for a professional.

In my final config, there was a minor rubbing sound only for like a few degrees of rotational travel. Not sure if this just meant the entire mechanism just needs to shift and settle (since it can be shifted around) I figured if it was too tight, it would be rubbing at all 360* of rotation.
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1986 Bosch Icon Wipers coupe.
Old 11-08-2020, 04:54 AM
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