Quote:
Originally Posted by masraum
I've watched several "router" videos. When I've used a router in the past, I eventually figured out the correct way to run the router (against the spin). But based on the videos, I was clearly cutting too much with each cut. I've seen a guideline to only cut half of the size of your collet in one pass. Since my old router was 1/4" collet, I should have stuck to 1/8" cuts. I feel certain that I've done cuts that should have been 2-3 passes in a single pass, and probably even worse when using the router to create a dado groove.
Things that make you go "hmmmm."
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IMO dados should be cut with one pass for consistency. For cabinets making, simple dados are normally 1/4" deep, so no real stress on even slightly under powered routers with 1/4 shank. If you are buying new routers, get a 1.5 hp. If possible a D handle for production work. A bit more bulky to handle but much easier for cutting dados and other normal use. I also prefer the flat top ones like the Porter Cable 690. That thing is such workhorse. It allows the router to stand up side down for bit change.