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OP, you seem to be handy with the steel if you know what I mean. I think you've got this.
Do I understand correctly that due to your repair panel shape/size, you'll be sectioning your quarter both horizontally and vertically? That is going to be a challenge to get the shape right and not inducing heat weirdness along the way. You may want to bite the bullet and get a panel that includes the full section you're repairing here. I'm not familiar with the repair panels available for this area so I may be out my ass, but that's my advice. Always look for opportunities for less welding if available.
Question about moving the panel - Why does it have to move up the cutting wheel thickness? I was taught to cut through the new piece and the old at the same time while cleco'ed or tacked, then leave the even gap around the new part while tacking it in for keeps.
Whatever you decide, thanks for documenting and sharing it. I'm always pumped to see this one pop up.
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