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Thanks guys for the responses. I managed to do a small chamfer where needed to give the orings a better shot.
Related question - is the oring dead if the washer spins? To minimize spinning, I’ve been oiling the nut contact surface and keeping the washer to case interface dry (except a light smear or Dow 55 in the oring recess). It’s mostly worked, but I just had a washer spin. Do I need to disassemble and redo with a new oring?
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