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Jonny042 Jonny042 is online now
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Join Date: Aug 2010
Location: Thunder Bay, ON
Posts: 5,500
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Roof Skin! Part Deux

Continuing on the roof skin topic, this was by far the largest infusion I've done. It took about an hour to get to this point:



It's starting to become obvious why the oven has to be so large!



It turned out pretty great!





The final trimmed part will be about 3000g, or 6.6 pounds. Is it a bit heavier than you might expect? Well, it is fully my intention to post a picture of me STANDING ON THE ROOF once it's bonded to the shell. Preliminary testing indicates this has the strength and stiffness for that to happen.
If someone wanted a lighter version for a racecar I could make one as light as 1500g, but IMO it would be completely unsuitable for a street car.



My measurements and calculations tell me if I was to remove the roof skin from a non-sunroof car, that piece of steel would weigh 13.5 pounds, so about double that of the carbon skin.

The truthful and realistic weight savings for removing a sunroof and all its mechanisms, cutting a larger hole, and bonding on a carbon skin will be in the neighborhood of 35 pounds.
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Heavy Metal! Part Deux - The Carbon Copy
Project Heavy Metal https://tinyurl.com/57zwayzw (SOLD)
85 Coupe - The Rot Rod! AX beater
Quality Carbon Fiber Parts for Classic 911s: instagram.com/jonny_rotten_911
Old 07-03-2025, 07:15 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #427 (permalink)