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Steve,
Looking at that, I would probably use a 1/4” bullnose on a router table for the inner cut and a 1/4” round over on the outer. The waste area could be removed with a straight bit or a dado blade on a table saw.
I think it would do the job, but of course might take some trial and error to get it down.
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Rutager West
1977 911S Targa Chocolate Brown
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